What is stainless steel 410 furnace tube, and what are its key properties?
A Stainless Steel 410 Furnace Tube is a specialized tubing component designed for high-temperature applications in furnaces and industrial heating systems. It is made from stainless steel grade 410, a martensitic alloy known for its excellent heat resistance and mechanical properties. The key properties of stainless steel 410 furnace tubes include high-temperature strength, good corrosion resistance, and superior hardness. These tubes can withstand elevated temperatures, typically up to 1200°C (2192°F), making them suitable for various heat-intensive processes. Stainless steel 410 furnace tubes offer good oxidation resistance, ensuring prolonged service life even in challenging environments. With their exceptional combination of properties, stainless steel 410 furnace tubes provide reliable and efficient performance in demanding industrial settings.
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What are the advantages of using stainless steel 410 furnace tubes over other materials?
Stainless Steel 410 Furnace Tubes offer several advantages over other materials, making them a preferred choice for high-temperature applications. Their high-temperature strength allows them to withstand extreme heat without significant deformation or structural damage. This property ensures the integrity and longevity of the tubes in demanding furnace environments. Stainless steel 410 exhibits good corrosion resistance, protecting the tubes against oxidation and degradation caused by various corrosive agents present in industrial settings. This resistance to corrosion helps maintain the tube's structural integrity and prolongs its service life. Additionally, stainless steel 410 furnace tubes have superior hardness, providing excellent resistance to wear, abrasion, and mechanical stresses associated with high-temperature operations.
This durability minimizes the risk of tube failure and reduces maintenance requirements. Furthermore, stainless steel 410 furnace tubes are readily available in different sizes and configurations, offering versatility in design and installation. Their wide availability makes them easily accessible and suitable for various industry furnace applications. The advantages of stainless steel 410 furnace tubes, including high-temperature strength, corrosion resistance, hardness, and availability, make them reliable and cost-effective for efficient heat transfer and long-term performance in furnace systems.
| Specifications | ASTM, ASME, AISI |
| Outer Diameters | 6mm – 300 mm OD |
| Thickness | 1.0mm to 40mm |
| Length | 5.8m, 6, Custom Lengths |
| Finish | Annealed & Pickled, Bright Annealing, Polished |
| Test Certificate | EN 10204 3.1 |
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| Grade | UNS No | Old British | Euronorm | Swedish SS | Japanese JIS | ||
| BS | En | No | Name | ||||
| 410 | S41000 | 410S21 | 56A | 1.4006 | X12Cr13 | 2302 | SUS 410 |
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Selection of Materials
The materials used to make furnace tubes are typically resistant to corrosion and high temperatures. Stainless steel, alloy steel, and nickel-based alloys are common materials.
Tube Formation
The creation of the tubes is the first step in the procedure. This can be accomplished using a variety of techniques, including cold drawing, welded tube manufacture, and seamless tube extrusion. Due to their homogeneity and lack of seams that could compromise the structure, seamless tubes are frequently used for high-temperature applications.
Heating and Annealing
The tubes are subsequently put through heat-treating procedures, such as annealing. In order to reduce internal tensions, increase ductility, and improve the material's general qualities, annealing entails heating the tubes to a certain temperature and then gradually cooling them.
Cutting and Sizing
The tubes are sized and cut to the required lengths in accordance with the application's requirements. In order to ensure a perfect fit inside the furnace or heat exchanger, precise cutting and sizing are essential.
Surface Treatment
Depending on the application, the tubes may also go through passivation or pickling as additional surface treatments. By removing oxides, scale, and other contaminants from the surface, these processes increase corrosion resistance.
Quality Control
Quality control procedures are used all through the manufacturing process to guarantee that the tubes meet the necessary requirements. This entails a variety of tests, including visual inspections, non-destructive testing techniques like ultrasonic or radiographic testing, and dimensional checks.
Final Heat Treatment (Optional)
To achieve the appropriate mechanical and metallurgical qualities, the tubes may go through a final heat treatment procedure, such as stress relieving or solution annealing, depending on the material and desired properties.
Finishing
The tubes might undergo further finishing processes such as polishing, buffing, or coating to meet specific application requirements or aesthetic preferences.
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| Grade | C | Mn | Si | P | S | Cr | Mo | Ni | N | |
| 410 | min. | – | – | – | – | – | 11.5 | – | – | – |
| max. | 0.15 | 1.0 | 1.00 | 0.040 | 0.030 | 13.5 | – | 0.75 | – | |
| Grade | Tensile Strength (MPa) min | Yield Strength 0.2% Proof (MPa) min | Elongation (% in 50mm) min | Hardness | |
| Rockwell B (HR B) max | Brinell (HB) max | ||||
| 410 | 480 | 275 | 16 | 95 | 201 |
| Positive Material Identification – PMI Testing | Hydrostatic Test |
| Chemical Analysis – Spectro Analysis | Hydrogen-Induced Cracking (HIC) Test |
| Mechanical Testing Such as Tensile, Elongation, Reduction of Area | Sulfide Stress Corrosion Cracking (SSC), NACE TM 0177 |
| Micro Test | Radiography Test |
| Macro Test | Dye Penetrant Test (DP Test) |
| Hardness Test | Ultra Sonic Test (UT) |
| Pitting Resistance Test | Eddy Current Testing |
| Intergranular Corrosion (IGC) Test | Impact Test |
| Flaring Test | Bend Test |
| Flattening Test |
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