ASTM A106 Grade C Pipe

What is ASTM A106 Grade C pipe, and what are its key characteristics?

ASTM A106 Grade C pipe is a seamless carbon steel pipe primarily used for high-temperature service. It is designed to withstand temperatures and pressures in various industrial applications. The key characteristic of ASTM A106 Grade C Pipe is its excellent thermal and mechanical properties. It offers high tensile strength, good corrosion resistance, and the ability to withstand extreme temperatures. This grade of pipe is known for its reliable performance in conveying fluids and gases at elevated temperatures, making it suitable for oil and gas, power generation, and refineries. ASTM A106 Grade C pipe is known for its dimensional accuracy, uniformity, and ease of installation, making it a preferred choice in demanding applications.

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What are the main applications of ASTM A106 Grade C pipe in various industries?

ASTM A106 Grade C pipe has its main applications in various industries due to its exceptional properties and performance. One of the primary industries that utilize this pipe is the oil and gas sector, where it is extensively used in pipelines for transporting crude oil, natural gas, and petroleum products. It is also employed in refineries for distillation, cracking, and hydrogenation.

Another significant application is in power generation plants, where ASTM A106 Grade C pipe is used to construct high-pressure steam and water piping systems. This grade of pipe is also used in chemical plants, petrochemical industries, and fertilizer plants to handle corrosive fluids and high-temperature processes. Moreover, it finds use in various infrastructure projects, including bridges, buildings, and industrial structures, where its strength and durability are crucial.

What are the specifications of ASTM A106 Grade C pipe?

ASTM A106 Grade C pipe adheres to specific specifications to ensure its quality and performance in various applications. It is a seamless carbon steel pipe that conforms to the ASTM A106/A106M standard, which sets forth the requirements for seamless carbon steel pipes suitable for high-temperature service. The ASTM A106 Grade C pipe specifications include chemical composition, mechanical properties, dimensions, and testing requirements. In terms of chemical composition, the pipe primarily consists of carbon, manganese, phosphorus, sulfur, silicon, and copper.

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Rolling and welding

Firstly, the carbon steel strips are made to gone through various quality checks and are trimmed at edges. They are then fed to the tubes mill by carbon steel pipe manufacturers in India. The strips pass through the number of rollers as per the required size. In the tubes-mill, the strip is gradually converted into the tubular shape. The fitted welding machine is then used to weld trim edges of the strip using TIG welding process. The scraps and inside weld bead are removed instantaneously by the Tibo machine. In this way, rolled pipes and tubes are formed.

The cleaning and heating phase

The rolled High Pressure Seamless Pipes thus manufactured are cut to the required lengths depending upon the industrial demand. These stainless pipes and tubes are then subjected to cleaning to remove the dirt. Further, a heat treatment is given to these rolled pipes and tubes to remove the stresses that may occur due to welding and formation processes. Heat treatment is given on the continuously rolling hearth furnace. The furnace is fitted with temperature recorders and controllers. After the heat treatment process, the SS tubes and pipes are straightened and subjected to pickling for removing scales from the surface.

Cold- drawing process

In some cases, the required size may not be obtained from the mill directly. Then, the cold operation process can be used to obtain the desired size. In cold drawing process, the tubes or pipes are coated with oxalic and soap solution. This solution acts as a lubricant to reduce friction while cold drawing operation. In the cold drawing process, the tube or pipe is drawn over the bench using Die plugs.

Finishing process

The drawn-out tube or alloy pipe is then subjected to cleaning, heat treatment, pickling and straightening. The computerized ink jet marking machine is used to do the marking on the finished pipes or tubes. The pipe or tube is marked with grade of material, size, heat number and the stamp of third party inspection before passing on to carbon steel pipe exporters. The stainless tubes or pipes thus produced will undergo certain testing and quality checks. This process is followed by proper packing and dispatch. There are numerous numbers of carbon steel pipe applications, these pipes and tubes are used thereafter for.

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