Carbon Steel Hydraulic Tubing / Pipes

Hydraulic systems consist of Carbon Steel Hydraulic Tubing and Pipes that are used in the automotive, aerospace, construction, and manufacturing industries. These tubes and pipes; facilitate movement and control of mechanical systems, they are built to carry hydraulic fluid under high pressure. Given their ability to hold up against extreme pressures, durability, and strength, these kinds of applications are the most suitable ones for them.

Carbon Steel Hydraulic Tubing consists of a combination of iron alloyed with carbon in weight percentage ranging from 0.2% to 2.1%. In a way, this allows for balancing between ductility as well as strength giving it the term tough yet fairly workable material. Besides, the addition of other elements such as manganese, silicon, or copper can further enhance some specific features e.g., tensile strength resistance to corrosion among others. The inherent toughness makes it capable enough to withstand cyclic overloads that occur due to the high pressures associated with hydraulic system operations.

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Carbon steel hydraulic pipe is useful in numerous applications including brake lines fuel lines’ construction machinery such as excavators, cranes, hydraulic steering systems, and fatigue resistant materials for landing gears amongst others throughout vehicles because it resists fatigue under heavy loads provided by heavy-duty. In aerospace, Hydraulic CS Tubes are critical for the operation of control systems and landing gear. Construction machinery, such as excavators and cranes, also relies heavily on hydraulic systems, where carbon steel tubing ensures the robust performance needed in tough working environments.

Carbon Steel Hydraulic Tubing is characterized by its high strength; durability and resistance to pressure. These properties enable the tubing to transport hydraulic fluid efficiently under extreme conditions without deforming or failing. Additionally, it can be machined easily and welded which gives room for custom fabrication and repairs in different industrial situations. Not only does this material cost much less than stainless steel but it can also be modified to meet specific requirements of an intended application.

Different types of coatings and treatments are usually applied to improve the life span as well as enhance the performance of carbon steel hydraulic pipes. For instance, protective coats such as painting phosphate, and coating zinc plating serve to keep off corrosion from these pipes among other forms of damage. Internally some pipes may be treated with special linings to prevent fluid contamination and reduce friction so that any form of disruption within the operational processes due to that barrier is averted hence guaranteeing efficiency when it comes to the smooth running of a hydraulic system.

At Metallica Metals, our carbon steel hydraulic tubing adheres to strict quality checks to comply with industry standards and specifications. We use various destructive and nondestructive tests like Ultrasonic testing, radiography, and hydrostatic examination to identify any faults or weaknesses in the tubing. This rigorous testing confirms that the tube will be able to perform consistently under high-pressure situations and other conditions that are encountered in hydraulic systems regularly.

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Rolling and welding

Firstly, the carbon steel strips are made to gone through various quality checks and are trimmed at edges. They are then fed to the tubes mill by carbon steel pipe manufacturers in India. The strips pass through the number of rollers as per the required size. In the tubes-mill, the strip is gradually converted into the tubular shape. The fitted welding machine is then used to weld trim edges of the strip using TIG welding process. The scraps and inside weld bead are removed instantaneously by the Tibo machine. In this way, rolled pipes and tubes are formed.

The cleaning and heating phase

The rolled High Pressure Seamless Pipes thus manufactured are cut to the required lengths depending upon the industrial demand. These stainless pipes and tubes are then subjected to cleaning to remove the dirt. Further, a heat treatment is given to these rolled pipes and tubes to remove the stresses that may occur due to welding and formation processes. Heat treatment is given on the continuously rolling hearth furnace. The furnace is fitted with temperature recorders and controllers. After the heat treatment process, the SS tubes and pipes are straightened and subjected to pickling for removing scales from the surface.

Cold- drawing process

In some cases, the required size may not be obtained from the mill directly. Then, the cold operation process can be used to obtain the desired size. In cold drawing process, the tubes or pipes are coated with oxalic and soap solution. This solution acts as a lubricant to reduce friction while cold drawing operation. In the cold drawing process, the tube or pipe is drawn over the bench using Die plugs.

Finishing process

The drawn-out tube or alloy pipe is then subjected to cleaning, heat treatment, pickling and straightening. The computerized ink jet marking machine is used to do the marking on the finished pipes or tubes. The pipe or tube is marked with grade of material, size, heat number and the stamp of third party inspection before passing on to carbon steel pipe exporters. The stainless tubes or pipes thus produced will undergo certain testing and quality checks. This process is followed by proper packing and dispatch. There are numerous numbers of carbon steel pipe applications, these pipes and tubes are used thereafter for.