Stainless Steel Coil Tube

What is a stainless steel coil tube, and what are its main applications?

A Stainless Steel Coil Tube is a specialized type of tubing formed in a spiral shape, typically with a continuous length of stainless steel material. This unique design allows for flexibility and efficient heat transfer in various applications. Stainless steel coil tubes are widely used in industries such as oil and gas, chemical processing, pharmaceuticals, food and beverage, and heat exchangers. They are particularly suitable for applications that require corrosion resistance, high-temperature resistance, and excellent mechanical properties. These tubes find applications in heat exchangers, condensers, boilers, refrigeration units, instrumentation, and various fluid transportation systems. The combination of durability, versatility, and corrosion resistance makes stainless steel coil tubes ideal for demanding environments and critical processes where reliability and performance are paramount.

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What are the advantages of using stainless steel coil tubes over other types of tubing?

Stainless steel coil tubes offer several advantages over other types of tubing, making them a preferred choice in various industries. Stainless steel exhibits exceptional corrosion resistance, protecting the tube from degradation and ensuring long-term durability even in harsh environments. This corrosion resistance is crucial, especially in applications involving corrosive fluids or exposure to high temperatures.

Stainless Steel Coil Tubes provide excellent heat transfer capabilities. The corkscrew design of these tubes maximizes the surface area available for heat exchange, resulting in efficient cooling or heating processes. That makes them ideal for applications such as heat exchangers, where effective heat transfer is crucial for optimal performance.

Another advantage is their high strength and mechanical properties. Stainless steel coil tubes possess superior tensile strength, enabling them to withstand high pressure and temperature conditions without compromising structural integrity. That makes them suitable for applications requiring reliable performance under demanding operating conditions.

Stainless steel is hygienic and easy to clean, making it suitable for applications in the food and beverage industry or pharmaceutical manufacturing, where cleanliness and product purity are paramount.

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Welding Process

The grade and application requirements have an impact on tube welding and forming. For the manufacturing of tiny diameter tubes, we employ TIG welding. Steel sheets are coiled and welded inside of a welding machine. The steel sheets are shaped into a coil before entering the machine. The seam between these coils is then welded to create a tube.

Drawing/ Floating Process

Pulling a metal bar, rod, or wire through the entirety of a die to change its finish, shape, size, and/or mechanical qualities is known as floating or drawing. The tube's outer, inner, and wall thicknesses are all reduced via the tube drawing procedure. Stainless steel tubes benefit from maintaining the integrity of their surface.

Continuous Seamless Tube Mills

The production of seamless tubes has been transformed by continuous tube mills. These mills do away with the necessity for forging welding or filler metal, in contrast to conventional procedures. With the use of this technology, seamless pipes and tubes may be produced continuously, increasing productivity while lowering costs and improving efficiency.

Continuous Casting

A notable advancement in the production of seamless tubes is continuous casting. The metal is solidified into a continuous billet through the continuous pouring of molten metal into a water-cooled mould. Better uniformity and enhanced mechanical qualities are guaranteed by this continuous casting technique for the tubes.

Annealing

Metal is heated above the point of re-crystallization and cooled to room temperature during the annealing process. The molecular bonds in metal tighten when it is shaped, making it rigid. The metal is put through an annealing process to regain its ductility.

Sinking Process

Tube sinking is a drawing technique that reduces the diameter of tubes. In this drawing technique, a tube is run through a die without the need of a mandrel. Good inner surface quality is not ensured when using a mandrel. The die angel determines the integrity of the outer surface. The die being used produces a uniform surface. A tube can be significantly smaller than it was originally. When cost is a factor, tube sinking is ideal.

Inspection and Testing

Before sending our items to our consumers, we conduct inspection procedures to verify their integrity.

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