Stainless Steel Aircraft Tube

How is stainless steel aircraft tubing manufactured, and what are the key processes?

Stainless Steel Aircraft Tubing is manufactured through a series of precise processes that ensure its high-quality and reliable performance in aviation applications. The manufacturing of stainless steel aircraft tubing begins with the selection of suitable stainless steel alloys known for their excellent corrosion, strength, and heat resistance. The first key process involved is the melting and refining of the stainless steel alloy, where the raw materials are melted in an electric furnace and subjected to precise temperature control to achieve the desired chemical composition and purity.

Once refined, the alloy undergoes hot working processes such as extrusion or piercing to shape the stainless steel into a tubular form. These processes involve subjecting the heated stainless steel billets to extreme pressure and force, shaping them into tubes with specific dimensions and profiles. Cold working processes, such as pilfering or drawing, may follow to further enhance the dimensional accuracy, surface finish, and mechanical properties of the tubing.

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What are the advantages of using stainless steel aircraft tubing over other materials?

Stainless Steel Aircraft Tubing offers several advantages over other materials, making it a preferred choice in aviation applications. First and foremost, stainless steel exhibits exceptional corrosion resistance, making it highly resistant to rust, oxidation, and other degradation caused by environmental factors, such as moisture, chemicals, and high temperatures. This corrosion resistance is crucial in aircraft, where exposure to harsh conditions, including high-altitude atmospheres and varying climatic conditions, is common.

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Welding Process

The grade and application requirements have an impact on tube welding and forming. For the manufacturing of tiny diameter tubes, we employ TIG welding. Steel sheets are coiled and welded inside of a welding machine. The steel sheets are shaped into a coil before entering the machine. The seam between these coils is then welded to create a tube.

Drawing/ Floating Process

Pulling a metal bar, rod, or wire through the entirety of a die to change its finish, shape, size, and/or mechanical qualities is known as floating or drawing. The tube's outer, inner, and wall thicknesses are all reduced via the tube drawing procedure. Stainless steel tubes benefit from maintaining the integrity of their surface.

Continuous Seamless Tube Mills

The production of seamless tubes has been transformed by continuous tube mills. These mills do away with the necessity for forging welding or filler metal, in contrast to conventional procedures. With the use of this technology, seamless pipes and tubes may be produced continuously, increasing productivity while lowering costs and improving efficiency.

Continuous Casting

A notable advancement in the production of seamless tubes is continuous casting. The metal is solidified into a continuous billet through the continuous pouring of molten metal into a water-cooled mould. Better uniformity and enhanced mechanical qualities are guaranteed by this continuous casting technique for the tubes.

Annealing

Metal is heated above the point of re-crystallization and cooled to room temperature during the annealing process. The molecular bonds in metal tighten when it is shaped, making it rigid. The metal is put through an annealing process to regain its ductility.

Sinking Process

Tube sinking is a drawing technique that reduces the diameter of tubes. In this drawing technique, a tube is run through a die without the need of a mandrel. Good inner surface quality is not ensured when using a mandrel. The die angel determines the integrity of the outer surface. The die being used produces a uniform surface. A tube can be significantly smaller than it was originally. When cost is a factor, tube sinking is ideal.

Inspection and Testing

Before sending our items to our consumers, we conduct inspection procedures to verify their integrity.

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