IS 3074 ERW 1 Carbon Steel Round Tube
3074 ERW 1 Carbon Steel Round Tube, IS 3074 Carbon Steel Round Tube Supplier, ERW 1 CS Round Tube Stockist.
IS 3074 ERW 1 is a specification that defines the requirements for Electric Resistance Welded (ERW) 1 Carbon Steel Tubes in India. This standard is set by the Bureau of Indian Standards (BIS), which is the national standards body of India.
ERW 1 refers to the manufacturing process known as Electric Resistance Welding, where the tube is formed by rolling steel strip through a series of rolls and then welded using an electric charge. This process ensures a high-quality and cost-effective method of producing steel tubes.
Carbon steel is the primary material specified in IS 3074 ERW 1. Carbon steel is known for its strength, durability, and ability to withstand various environmental conditions. It is widely used in industrial applications due to its favorable mechanical properties.
Table Of Content
The IS 3074 ERW 1 standard outlines the dimensional and technical requirements for these carbon steel tubes. This includes specifications for the outer diameter, thickness, weight, and tolerances of the tubes. The standard also covers testing procedures to ensure that the tubes meet the specified quality and performance criteria.
These tubes find application in diverse industries such as construction, automotive, and general engineering. Common uses include structural support, conveyance of fluids and gases, and various other mechanical applications where the characteristics of carbon steel are advantageous.
Manufacturers producing tubes following IS 3074 ERW 1 must adhere to the specified guidelines to ensure the consistency and reliability of the product. Compliance with this standard is essential for achieving uniformity in the production of carbon steel tubes, promoting interchangeability, and facilitating the compatibility of these tubes with various systems and components.
Tube Standard | - |
Tube Dimension | ANSI/ASME B36.19M, ANSI/ASME B36.10M |
Seamless Tube Sizes | 1 / 2" NB - 16" NB |
Welded Tube Sizes | 1 / 2" NB - 24" NB |
Tube Outside Diameter | 6.00 mm OD up to 914.4 mm OD, Sizes up to 24” NB available Ex-stock, OD Size Steel Tubes available Ex-stock |
Tube Manufacturing Process | Seamless / Welded / ERW / Fabricated / CDW / 100% X Ray Welded |
CS Tube Schedule | SCH 5, SCH10, SCH 40, SCH 80, SCH 80S, SCH 160, SCH XXS, SCH XS |
Tube Length | Single Random, Double Random, Standard & Cut length |
Tube End Types | Plain Ends (PE), Threaded Ends (TE), Bevelled Ends (BW), Grooved Mechanical Joints or Grooved Ends, TBE (Treaded Both Ends) |
Delivery Condition | Annealed and Pickled, Polished, Bright Annealed, Cold Drawn |
Outside Finish | 2B, No.4, No.1, No.8 Mirror Finish for CS Tubes, Finish as per customer Requirements |
Value Added Services | Cutting, Beveling, Polishing, Threading, Destructive, Non Destructive, Ultrasonic Testing |
3074 ERW 1 Carbon Steel Round Tube, IS 3074 Carbon Steel Round Tube Supplier, ERW 1 CS Round Tube Stockist.
3074 ERW 1 Carbon Steel Square Tube, IS 3074 Carbon Steel Square Tube Supplier, ERW 1 CS Square Tube Stockist.
3074 ERW 1 Carbon Steel Rectangular Tube, IS 3074 Carbon Steel Rectangle Tube Supplier, ERW 1 CS Rectangular Tube Stockist.
3074 ERW 1 Carbon Steel Polished Tube, IS 3074 Carbon Steel Polished Tube Supplier, ERW 1 CS Polished Tube Stockist.
Product | Price |
CS IS 3074 ERW 1 Square Tube Price List | US $ 25 - 45 / Pound |
IS 3074 ERW 1 Carbon Steel Tube Price | US $ 1235 - 12850 / Ton |
ERW 1 Carbon Steel Tube Price | US $ 1650 - 3545 / Ton |
3074 Carbon Steel Tube Price Per Kg | $6 - 20 / Kg |
IS 3074 Tube Price | US $ 1254 - 2607 / Ton |
IS 3074 ERW 1 Carbon Steel Tube Price In India | $665.00 - $1,810.00/ Ton |
IS 3074 ERW 1 Carbon Steel Tube Price List | $767.00 - $1,360.00/ Ton |
Austenitic 3074 ERW 1 Carbon Steel Tube Price Per Piece | $30.00 - $127.00/ Piece |
IS 3074 ERW 1 Carbon Steel Square Tube Price | $1,250.00 - $3,473.00/ Ton |
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Welding Process
The grade and application requirements have an impact on tube welding and forming. For the manufacturing of tiny diameter tubes, we employ TIG welding. Steel sheets are coiled and welded inside of a welding machine. The steel sheets are shaped into a coil before entering the machine. The seam between these coils is then welded to create a tube.
Drawing/ Floating Process
Pulling a metal bar, rod, or wire through the entirety of a die to change its finish, shape, size, and/or mechanical qualities is known as floating or drawing. The tube's outer, inner, and wall thicknesses are all reduced via the tube drawing procedure. Carbon steel tubes benefit from maintaining the integrity of their surface.
Continuous Seamless Tube Mills
The production of seamless tubes has been transformed by continuous tube mills. These mills do away with the necessity for forging welding or filler metal, in contrast to conventional procedures. With the use of this technology, seamless pipes and tubes may be produced continuously, increasing productivity while lowering costs and improving efficiency.
Continuous Casting
A notable advancement in the production of seamless tubes is continuous casting. The metal is solidified into a continuous billet through the continuous pouring of molten metal into a water-cooled mould. Better uniformity and enhanced mechanical qualities are guaranteed by this continuous casting technique for the tubes.
Annealing
Metal is heated above the point of re-crystallization and cooled to room temperature during the annealing process. The molecular bonds in metal tighten when it is shaped, making it rigid. The metal is put through an annealing process to regain its ductility.
Sinking Process
Tube sinking is a drawing technique that reduces the diameter of tubes. In this drawing technique, a tube is run through a die without the need of a mandrel. Good inner surface quality is not ensured when using a mandrel. The die angel determines the integrity of the outer surface. The die being used produces a uniform surface. A tube can be significantly smaller than it was originally. When cost is a factor, tube sinking is ideal.
Inspection and Testing
Before sending our items to our consumers, we conduct inspection procedures to verify their integrity.
Grade | Yield Strength(min) | Tensile Strength(min) | %Enlogation(min) |
Fe 330 | 195 | 330 | 20 |
Positive Material Identification – PMI Testing | Hydrostatic Test |
Chemical Analysis – Spectro Analysis | Hydrogen-Induced Cracking (HIC) Test |
Mechanical Testing Such as Tensile, Elongation, Reduction of Area | Sulfide Stress Corrosion Cracking (SSC), NACE TM 0177 |
Micro Test | Radiography Test |
Macro Test | Dye Penetrant Test (DP Test) |
Hardness Test | Ultra Sonic Test (UT) |
Pitting Resistance Test | Eddy Current Testing |
Intergranular Corrosion (IGC) Test | Impact Test |
Flaring Test | Bend Test |
Flattening Test |
BWG | BWG | BWG | BWG | BWG | BWG | BWG | BWG | ||
25 | 22 | 20 | 18 | 16 | 14 | 12 | 10 | ||
WT mm | WT mm | WT mm | WT mm | WT mm | WT mm | WT mm | WT mm | ||
Outside Diameter | Outside Diameter | 0.508 | 0.711 | 0.889 | 1.245 | 1.651 | 2.108 | 2.769 | 3.404 |
mm | inch | kgs/m | kgs/m | kgs/m | kgs/m | kgs/m | kgs/m | kgs/m | |
6.35 | 1/4 | 0.081 | 0.109 | 0.133 | 0.174 | 0.212 | |||
9.53 | 3/8 | 0.126 | 0.157 | 0.193 | 0.257 | 0.356 | 0.429 | ||
12.7 | 1/2 | 0.214 | 0.263 | 0.356 | 0.457 | 0.612 | 0.754 | ||
15.88 | 5/8 | 0.271 | 0.334 | 0.455 | 0.588 | 0.796 | 0.995 | ||
19.05 | 3/4 | 0.327 | 0.405 | 0.553 | 0.729 | 0.895 | 1.236 | ||
25.4 | 1 | 0.44 | 0.546 | 0.75 | 0.981 | 1.234 | 1.574 | 2.05 | |
31.75 | 1 1/4 | 0.554 | 0.688 | 0.947 | 1.244 | 1.574 | 2.014 | 2.641 | |
38.1 | 1 1/2 | 0.667 | 0.832 | 1.144 | 1.514 | 1.904 | 2.454 | 3.233 | |
44.5 | 1 3/4 | 1.342 | 1.774 | 2.244 | 2.894 | 3.5 | |||
50.8 | 2 | 1.549 | 2.034 | 2.574 | 3.334 | 4.03 | |||
63.5 | 2 1/2 | 1.949 | 2.554 | 3.244 | 4.214 | 5.13 | |||
76.2 | 3 | 2.345 | 3.084 | 3.914 | 5.094 | 6.19 | |||
88.9 | 3 1/2 | 2.729 | 3.609 | 4.584 | 5.974 | 7.27 | |||
101.6 | 4 | 4.134 | 5.254 | 6.854 | 8.35 | ||||
114.3 | 4 1/2 | 4.654 | 5.924 | 7.734 | 9.43 |
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Certificate of Origin | Raw Material Test Reports |
Commercial Invoice | Heat Treatment Charts |
Packing List | Quality Assurance Plan (QAP) |
Fumigation Certificates | NABL approved Laboratory Test Reports |
Letter of Guarantee | Material Test Certificates |
ROHS Certificate | Certificate of Compliance/Conformity |
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