ASTM A179 Carbon Steel Tube

What is ASTM A179 / ASME SA179?

ASTM A179 / ASME SA179 Tube refers to specific standards established by the American Society for Testing and Materials (ASTM) and the American Society of Mechanical Engineers (ASME) for seamless cold-drawn low-carbon steel tubes. These tubes are primarily designed for heat exchangers, condensers, and similar applications where heat transfer and efficient thermal conductivity are crucial. The ASTM A179 / ASME SA179 standards define these tubes' chemical composition, mechanical properties, and dimensional requirements. They ensure the tubes exhibit excellent corrosion resistance, high tensile strength, and flexibility. The stringent manufacturing and quality control processes specified in these standards ensure that the tubes meet the desired performance criteria and adhere to the industry's safety and reliability standards.

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What are the key characteristics and specifications of ASTM A179 / ASME SA179 tubes?

ASTM A179 Tubes possess several key characteristics and specifications that make them suitable for various applications. These tubes are made from low-carbon steel, ensuring good weldability and corrosion resistance. They exhibit excellent thermal conductivity, allowing for efficient heat transfer in heat exchangers and condensers. The tubes are produced using a seamless cold-drawn process, producing a smooth and uniform surface finish. They are available in different sizes and dimensions, meeting specific tube diameter, thickness, and length requirements. ASTM A179 tubes undergo rigorous testing to ensure compliance with dimensional tolerances, mechanical properties, and chemical composition specified in the standards.

ASME SA179 tubes share similar key characteristics and specifications with ASTM A179 tubes as they are essentially the same product. Like ASTM A179, ASME SA179 tubes are made from low-carbon steel, ensuring excellent weldability and corrosion resistance. These tubes are specifically designed for heat exchangers, condensers, and similar applications requiring efficient heat transfer. The seamless cold-drawn manufacturing process ensures a smooth and uniform surface finish, enhancing thermal conductivity. ASME SA179 tubes are available in various sizes and dimensions, meeting specific requirements for tube diameter, thickness, and length.

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Welding Process

The grade and application requirements have an impact on tube welding and forming. For the manufacturing of tiny diameter tubes, we employ TIG welding. Steel sheets are coiled and welded inside of a welding machine. The steel sheets are shaped into a coil before entering the machine. The seam between these coils is then welded to create a tube.

Drawing/ Floating Process

Pulling a metal bar, rod, or wire through the entirety of a die to change its finish, shape, size, and/or mechanical qualities is known as floating or drawing. The tube's outer, inner, and wall thicknesses are all reduced via the tube drawing procedure. Carbon steel tubes benefit from maintaining the integrity of their surface.

Continuous Seamless Tube Mills

The production of seamless tubes has been transformed by continuous tube mills. These mills do away with the necessity for forging welding or filler metal, in contrast to conventional procedures. With the use of this technology, seamless pipes and tubes may be produced continuously, increasing productivity while lowering costs and improving efficiency.

Continuous Casting

A notable advancement in the production of seamless tubes is continuous casting. The metal is solidified into a continuous billet through the continuous pouring of molten metal into a water-cooled mould. Better uniformity and enhanced mechanical qualities are guaranteed by this continuous casting technique for the tubes.

Annealing

Metal is heated above the point of re-crystallization and cooled to room temperature during the annealing process. The molecular bonds in metal tighten when it is shaped, making it rigid. The metal is put through an annealing process to regain its ductility.

Sinking Process

Tube sinking is a drawing technique that reduces the diameter of tubes. In this drawing technique, a tube is run through a die without the need of a mandrel. Good inner surface quality is not ensured when using a mandrel. The die angel determines the integrity of the outer surface. The die being used produces a uniform surface. A tube can be significantly smaller than it was originally. When cost is a factor, tube sinking is ideal.

Inspection and Testing

Before sending our items to our consumers, we conduct inspection procedures to verify their integrity.

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