Cupro Nickel 90/10 Boiler Tube

What is Cupro Nickel 90/10, and why is it used in boiler tubes?

Cupro Nickel 90/10 is a specific alloy composed of 90% copper and 10% nickel, with trace amounts of other elements. It is widely used in boiler tubes due to its exceptional corrosion resistance and high thermal conductivity. The combination of copper and nickel in this alloy provides excellent resistance to fresh and saltwater environments, making it ideal for boiler systems exposed to varying water conditions.

Cupro Nickel 90/10 also exhibits good mechanical properties, such as high tensile strength and resistance to stress corrosion cracking, which are crucial for withstanding the demanding conditions inside boilers. Moreover, its high thermal conductivity allows for efficient heat transfer, contributing to improved energy efficiency and overall performance of the boiler system.

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What are the key properties and advantages of Cupro Nickel 90/10 for boiler tube applications?

Cupro Nickel 90/10 possesses several key properties and advantages that make it highly suitable for boiler tube applications. First and foremost, it exhibits excellent resistance to corrosion, both in fresh and saltwater environments. This corrosion resistance is crucial in boiler systems where water quality can vary, ensuring the longevity and reliability of the tubes. Additionally, Cupro Nickel 90/10 offers good strength and flexibility, allowing the tubes to withstand high pressures and temperature differentials without deformation or failure.

Another significant advantage is its exceptional resistance to biofouling and scaling, reducing the risk of blockages and improving heat transfer efficiency within the tubes. Furthermore, Cupro Nickel 90/10 has high thermal conductivity, enabling efficient heat exchange and contributing to energy efficiency in boiler systems. Its weldability and fabricability also make it convenient for manufacturing and installation processes. Overall, the combination of these properties makes Cupro Nickel 90/10 a reliable and efficient choice for boiler tube applications, ensuring optimal performance and longevity of the boiler system.

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Welding Process

The grade and application requirements have an impact on tube welding and forming. For the manufacturing of tiny diameter tubes, we employ TIG welding. Steel sheets are coiled and welded inside of a welding machine. The steel sheets are shaped into a coil before entering the machine. The seam between these coils is then welded to create a Tube.

Drawing/ Floating Process

Pulling a metal bar, rod, or wire through the entirety of a die to change its finish, shape, size, and/or mechanical qualities is known as floating or drawing. The tube's outer, inner, and wall thicknesses are all reduced via the tube drawing procedure. Stainless Steel Tubes benefit from maintaining the integrity of their surface.

Continuous Seamless Tube Mills

The production of seamless tubes has been transformed by continuous tube mills. These mills do away with the necessity for forging welding or filler metal, in contrast to conventional procedures. With the use of this technology, seamless pipes and tubes may be produced continuously, increasing productivity while lowering costs and improving efficiency.

Continuous Casting

A notable advancement in the production of seamless Tubes is continuous casting. The metal is solidified into a continuous billet through the continuous pouring of molten metal into a water-cooled mould. Better uniformity and enhanced mechanical qualities are guaranteed by this continuous casting technique for the Tubes.

Annealing

Metal is heated above the point of re-crystallization and cooled to room temperature during the annealing process. The molecular bonds in metal tighten when it is shaped, making it rigid. The metal is put through an annealing process to regain its ductility.

Sinking Process

Tube sinking is a drawing technique that reduces the diameter of Tubes. In this drawing technique, a tube is run through a die without the need of a mandrel. Good inner surface quality is not ensured when using a mandrel. The die angel determines the integrity of the outer surface. The die being used produces a uniform surface. A tube can be significantly smaller than it was originally. When cost is a factor, Tube sinking is ideal.

Inspection and Testing

Before sending our items to our consumers, we conduct inspection procedures to verify their integrity.

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