Cupro Nickel Welded Tube

What is a Cupro Nickel welded tube, and what are its main characteristics?

A Cupro Nickel welded tube is a type of tubing made from copper and nickel alloys designed for various industrial applications. It is created by welding together individual sections or coils of Cupro Nickel alloy, resulting in a seamless and continuous tube structure. Cupro Nickel welded tubes possess several key characteristics that make them highly suitable for diverse industries. First and foremost, they exhibit excellent corrosion resistance, making them ideal for applications in marine environments, offshore structures, and desalination plants.

Additionally, Cupro Nickel welded tubes offer good thermal conductivity and high strength, enabling efficient heat transfer and structural integrity. They also demonstrate superior resistance to biofouling and have remarkable antimicrobial properties, making them suitable for medical equipment, ship hulls, and heat exchangers. Cupro Nickel welded tubes combine the favourable attributes of copper and nickel alloys to provide durability, reliability, and performance in various industrial settings.

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Are Cupro Nickel welded tubes suitable for applications in corrosive environments?

Cupro Nickel welded tubes are highly suitable for applications in corrosive environments due to their exceptional corrosion resistance properties. Cupro Nickel's composition, a combination of copper and nickel, imparts excellent resistance to various forms of corrosion, including general, pitting, and crevice. That makes Cupro Nickel welded tubes ideal for industries such as marine, offshore, chemical processing, and desalination, where exposure to seawater, saltwater, acids, and other corrosive substances is common.

The protective oxide layer formed on the surface of Cupro Nickel provides a robust barrier against corrosive elements, ensuring long-term durability and performance. Moreover, Cupro Nickel welded tubes exhibit good resistance to biofouling, reducing the risk of microbial growth and maintaining optimal efficiency in applications such as heat exchangers. The corrosion resistance of Cupro Nickel welded tubes makes them a reliable choice for demanding environments where protection against corrosion is crucial.

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Preparing The Sheets

Before being selected to roll, the steel sheets go through a number of inspections. Trimming them around the edges is the first step in preparing them.

Rolling Through Rollers

The desired size is then achieved by running the sheets through many rollers. You can see the sheets evolving into tubular shapes in this stage.

Rollers Through The Fitted Welding Machine

The tubular shape must pass through a customised welding equipment in this step. You get precisely rolled tubes by removing the weld beads and scraps from inside these tubular shapes.

Welding Process

The grade and application requirements have an impact on tube welding and forming. For the manufacturing of tiny diameter tubes, we employ TIG welding. Steel sheets are coiled and welded inside of a welding machine. The steel sheets are shaped into a coil before entering the machine. The seam between these coils is then welded to create a tube.

Electric Resistance Welding (ERW) Process

Tube is made using the Electric Resistance Welding (ERW) technique, which involves cold-forming a flat sheet of steel into a cylindrical shape. The steel is then heated by applying current to either of the cylinder's edges, forcing the edges to bond together firmly without the use of welding filler material.

Submerged Arc Welding (SAW) Process

An arc is created between a workpiece and a continuously fed bare wire electrode during the Submerged Arc Welding (SAW) procedure. Additionally, flux is used to create slag, produce protective gases, and provide alloying materials to the weld pool. Gas shielding is not required.

Electric Flash Welding Process

A steel sheet being transformed into a cylinder using the electric flash welding process. The edges are heated until they become semi-molten in this instance, and then they are pressed together until molten steel is squeezed out of the junction and forms a bead.

Annealing

Metal is heated above the point of re-crystallization and cooled to room temperature during the annealing process. The molecular bonds in metal tighten when it is shaped, making it rigid. The metal is put through an annealing process to regain its ductility.

Sinking Process

Tube sinking is a drawing technique that reduces the diameter of tubes. In this drawing technique, a tube is run through a die without the need of a mandrel. Good inner surface quality is not ensured when using a mandrel. The die angel determines the integrity of the outer surface. The die being used produces a uniform surface. A tube can be significantly smaller than it was originally. When cost is a factor, tube sinking is ideal.

Inspection and Testing

Before sending our items to our consumers, we conduct inspection procedures to verify their integrity.

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