Cupro Nickel Tube

What is Cupro Nickel Tube, and what are its key characteristics?

Cupro Nickel Tube is a type of tubing made from a copper-nickel alloy, a combination of copper and nickel and small amounts of other elements such as iron and manganese. This alloy offers unique characteristics that make it suitable for various applications. Cupro Nickel Tubes are known for their excellent corrosion resistance in seawater and various aggressive environments. They also exhibit good thermal conductivity, making them suitable for heat transfer applications. Additionally, Cupro Nickel Tubes have high flexibility and are easily formable, allowing for easy fabrication and installation. These tubes are widely used in marine, offshore, power generation, chemical processing, and HVAC (heating, ventilation, and air conditioning), where their resistance to corrosion and high thermal performance are highly valued.

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What are the applications and industries where Cupro Nickel Tubes are commonly used?

Cupro Nickel Tubes find extensive usage across various industries and applications due to their unique properties and versatility. One of the primary applications is in marine and offshore environments, where Cupro Nickel Tubes are used in heat exchangers, condensers, and cooling systems for ships, offshore platforms, and submarines. The excellent resistance to corrosion and biofouling in seawater makes them an ideal choice for these demanding environments. In the power generation industry, Cupro Nickel Tubes are employed in power plants for heat transfer and condenser systems, particularly in coastal areas with high salinity levels.

They are also widely used in chemical processing, desalination, and oil refineries due to their resistance to various corrosive substances. Furthermore, Cupro Nickel Tubes are commonly found in HVAC systems, where they facilitate efficient heat transfer and ensure durability in demanding conditions. Overall, the applications of Cupro Nickel Tubes span industries such as marine, offshore, power generation, chemical processing, desalination, oil and gas, and HVAC, highlighting their versatility and reliability in diverse settings.

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Welding Process

The grade and application requirements have an impact on tube welding and forming. For the manufacturing of tiny diameter tubes, we employ TIG welding. Steel sheets are coiled and welded inside of a welding machine. The steel sheets are shaped into a coil before entering the machine. The seam between these coils is then welded to create a tube.

Drawing/ Floating Process

Pulling a metal bar, rod, or wire through the entirety of a die to change its finish, shape, size, and/or mechanical qualities is known as floating or drawing. The tube's outer, inner, and wall thicknesses are all reduced via the tube drawing procedure. Copper nickel tubes benefit from maintaining the integrity of their surface.

Continuous Seamless Tube Mills

The production of seamless tubes has been transformed by continuous tube mills. These mills do away with the necessity for forging welding or filler metal, in contrast to conventional procedures. With the use of this technology, seamless pipes and tubes may be produced continuously, increasing productivity while lowering costs and improving efficiency.

Continuous Casting

A notable advancement in the production of seamless tubes is continuous casting. The metal is solidified into a continuous billet through the continuous pouring of molten metal into a water-cooled mould. Better uniformity and enhanced mechanical qualities are guaranteed by this continuous casting technique for the tubes.

Annealing

Metal is heated above the point of re-crystallization and cooled to room temperature during the annealing process. The molecular bonds in metal tighten when it is shaped, making it rigid. The metal is put through an annealing process to regain its ductility.

Sinking Process

Tube sinking is a drawing technique that reduces the diameter of tubes. In this drawing technique, a tube is run through a die without the need of a mandrel. Good inner surface quality is not ensured when using a mandrel. The die angel determines the integrity of the outer surface. The die being used produces a uniform surface. A tube can be significantly smaller than it was originally. When cost is a factor, tube sinking is ideal.

Inspection and Testing

Before sending our items to our consumers, we conduct inspection procedures to verify their integrity.

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