Hastelloy C276 Tube

What are the main applications of Hastelloy C276 tubes in various industries?

Hastelloy C276 Tubes find extensive applications across various industries due to their exceptional corrosion resistance and high-temperature strength. In the chemical processing industry, these tubes are widely used for handling aggressive chemicals such as sulfuric acid, hydrochloric acid, acetic acid, and phosphoric acid. They also produce organic and inorganic chemicals, where Hastelloy C276 tubes provide reliable performance in challenging environments.

Moreover, in the oil and gas sector, these tubes transport and process highly corrosive fluids, such as sour gas, oil, and brine, found in offshore and onshore operations. Their resistance to pitting, crevice corrosion, and stress corrosion cracking makes them suitable for demanding oilfield environments.

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Hastelloy C276 Tubes are also favoured in the power generation industry, particularly in constructing heat exchangers and boilers. They can withstand high temperatures and pressures, making them ideal for applications involving steam, flue gases, and corrosive solutions.

What are the advantages of using Hastelloy C276 tubes over other materials?

Hastelloy C276 tubes offer several advantages over other materials, making them a preferred choice in many applications. Their outstanding corrosion resistance sets them apart. Hastelloy C276 is highly resistant to various corrosive media, including acidic, alkaline, and chloride environments. This corrosion resistance extends to uniform and localized corrosion, such as pitting and crevice. This attribute allows Hastelloy C276 tubes to withstand harsh operating conditions and maintain their integrity over an extended service life.

Hastelloy C276 tubes exhibit excellent high-temperature strength and oxidation resistance. They can withstand elevated temperatures without significantly losing mechanical properties, making them suitable for applications involving heat transfer, thermal processing, and high-temperature environments. Their ability to resist oxidation ensures the tubes maintain their structural integrity even under prolonged exposure to elevated temperatures.

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Welding Process

The grade and application requirements have an impact on tube welding and forming. For the manufacturing of tiny diameter tubes, we employ TIG welding. Steel sheets are coiled and welded inside of a welding machine. The steel sheets are shaped into a coil before entering the machine. The seam between these coils is then welded to create a tube.

Drawing/ Floating Process

Pulling a metal bar, rod, or wire through the entirety of a die to change its finish, shape, size, and/or mechanical qualities is known as floating or drawing. The tube's outer, inner, and wall thicknesses are all reduced via the tube drawing procedure. Hastelloy tubes benefit from maintaining the integrity of their surface.

Continuous Seamless Tube Mills

The production of seamless tubes has been transformed by continuous tube mills. These mills do away with the necessity for forging welding or filler metal, in contrast to conventional procedures. With the use of this technology, seamless pipes and tubes may be produced continuously, increasing productivity while lowering costs and improving efficiency.

Continuous Casting

A notable advancement in the production of seamless tubes is continuous casting. The metal is solidified into a continuous billet through the continuous pouring of molten metal into a water-cooled mould. Better uniformity and enhanced mechanical qualities are guaranteed by this continuous casting technique for the tubes.

Annealing

Metal is heated above the point of re-crystallization and cooled to room temperature during the annealing process. The molecular bonds in metal tighten when it is shaped, making it rigid. The metal is put through an annealing process to regain its ductility.

Sinking Process

Tube sinking is a drawing technique that reduces the diameter of tubes. In this drawing technique, a tube is run through a die without the need of a mandrel. Good inner surface quality is not ensured when using a mandrel. The die angel determines the integrity of the outer surface. The die being used produces a uniform surface. A tube can be significantly smaller than it was originally. When cost is a factor, tube sinking is ideal.

Inspection and Testing

Before sending our items to our consumers, we conduct inspection procedures to verify their integrity.

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