Hastelloy Pipe

What is Hastelloy pipe, and what makes it different from other types of pipes?
Hastelloy pipe is a specialized type widely used in various industries due to its exceptional corrosion resistance and high-temperature strength. It is made from a family of nickel-based alloys known as Hastelloy, renowned for their outstanding performance in harsh environments. Its unique composition sets Hastelloy pipe apart from other types of pipes, which typically includes elements such as nickel, molybdenum, chromium, and tungsten. These alloying elements contribute to its superior resistance against various corrosive substances, including acids, alkalis, and salts.

Additionally, Hastelloy pipe exhibits excellent mechanical properties, allowing it to withstand high temperatures and pressures, making it an ideal choice for extreme applications. Its exceptional resistance to pitting, crevice corrosion, and stress corrosion cracking further enhances its reliability and durability. Thus, Hastelloy pipe is a reliable and efficient solution for industries such as chemical processing, oil and gas, pharmaceuticals, and many more, where corrosion resistance is paramount.

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What are the key properties and advantages of using Hastelloy pipe in various industries?
Hastelloy pipe offers several key properties and advantages, making it a preferred choice in various industries. Its exceptional corrosion resistance is a standout feature. Hastelloy pipe exhibits excellent resistance to various corrosive environments, including acidic, alkaline, and chloride-rich conditions. This corrosion resistance is vital in industries such as chemical processing, where aggressive chemicals are transported.

Hastelloy pipe possesses high-temperature strength and excellent mechanical properties. It can withstand elevated temperatures, making it suitable for applications involving high-temperature fluids or gases. The robust mechanical strength of Hastelloy pipe enables it to endure high pressures and maintain structural integrity, ensuring reliable performance in demanding environments.

Hastelloy pipe offers versatility in terms of its fabrication and formability. It can be easily welded, bent, and formed into various shapes to meet specific project requirements. This flexibility allows for efficient installation and customization, reducing time and cost during manufacturing and construction.

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Rolling and welding

Firstly, the Hastelloy strips are made to gone through various quality checks and are trimmed at edges. They are then fed to the tubes mill by Hastelloy pipe manufacturers in India. The strips pass through the number of rollers as per the required size. In the tubes-mill, the strip is gradually converted into the tubular shape. The fitted welding machine is then used to weld trim edges of the strip using TIG welding process. The scraps and inside weld bead are removed instantaneously by the Tibo machine. In this way, rolled pipes and tubes are formed.

The cleaning and heating phase

The rolled Hastelloy pipes thus manufactured are cut to the required lengths depending upon the industrial demand. These Hastelloy pipes and tubes are then subjected to cleaning to remove the dirt. Further, a heat treatment is given to these rolled pipes and tubes to remove the stresses that may occur due to welding and formation processes. Heat treatment is given on the continuously rolling hearth furnace. The furnace is fitted with temperature recorders and controllers. After the heat treatment process, the Hastelloy tubes and pipes are straightened and subjected to pickling for removing scales from the surface.

Cold- drawing process

In some cases, the required size may not be obtained from the mill directly. Then, the cold operation process can be used to obtain the desired size. In cold drawing process, the tubes or pipes are coated with oxalic and soap solution. This solution acts as a lubricant to reduce friction while cold drawing operation. In the cold drawing process, the tube or pipe is drawn over the bench using Die plugs.

Finishing process

The drawn-out tube or Alloy pipe is then subjected to cleaning, heat treatment, pickling and straightening. The computerized ink jet marking machine is used to do the marking on the finished pipes or tubes. The pipe or tube is marked with grade of material, size, heat number and the stamp of third party inspection before passing on to Hastelloy pipe exporters. The Hastelloy tubes or pipes thus produced will undergo certain testing and quality checks. This process is followed by proper packing and dispatch. There are numerous numbers of Hastelloy pipe applications, these pipes and tubes are used thereafter for.

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