Cupro Nickel 90/10 Pipe

What is Cupro Nickel pipe, and what are its main applications?
Cupro Nickel pipe, Copper Nickel pipe or Cuni pipe is a piping material composed of copper and nickel. This alloy exhibits excellent corrosion, erosion, and biofouling resistance, making it highly suitable for various applications in industries such as marine, offshore, oil and gas, chemical, and power generation.

Cupro Nickel pipe is widely used in seawater systems, heat exchangers, condensers, desalination plants, shipbuilding, and offshore platforms due to its ability to withstand harsh environments, including exposure to seawater and corrosive chemicals. It's high thermal conductivity and good mechanical strength further contribute to its popularity in applications requiring efficient heat transfer and reliable performance under demanding conditions.

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What are the advantages of Cupro Nickel pipe compared to other piping materials?
Cupro Nickel pipe offers several advantages over other piping materials, making it a preferred choice for many applications. Its exceptional resistance to corrosion and biofouling is a significant advantage. Cupro Nickel exhibits remarkable resistance to seawater and pitting corrosion, allowing it to maintain its structural integrity and longevity in marine and offshore environments.

Cupro Nickel pipe has excellent thermal conductivity, ensuring efficient heat transfer in heat exchangers and condenser applications. This property enables energy efficiency and optimal performance in various industrial processes. Cupro Nickel's good mechanical strength and flexibility also make it highly resistant to high pressures, stresses, and mechanical impacts. This robustness ensures the reliability and durability of piping systems even under demanding operating conditions.

Furthermore, Cupro Nickel pipe can be readily fabricated, welded, and formed, facilitating easy installation and maintenance. It is worth noting that Cupro Nickel is a non-magnetic material, making it suitable for applications where magnetic interference needs to be minimized. The combination of corrosion resistance, thermal conductivity, mechanical strength, and ease of fabrication positions. Cupro Nickel is a versatile and reliable piping material in various industries.

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Rolling and welding

Firstly, the Copper Nickel strips are made to gone through various quality checks and are trimmed at edges. They are then fed to the tubes mill by Copper Nickel pipe manufacturers in India. The strips pass through the number of rollers as per the required size. In the tubes-mill, the strip is gradually converted into the tubular shape. The fitted welding machine is then used to weld trim edges of the strip using TIG welding process. The scraps and inside weld bead are removed instantaneously by the Tibo machine. In this way, rolled pipes and tubes are formed.

The cleaning and heating phase

The rolled Copper Nickel pipes thus manufactured are cut to the required lengths depending upon the industrial demand. These Copper Nickel pipes and tubes are then subjected to cleaning to remove the dirt. Further, a heat treatment is given to these rolled pipes and tubes to remove the stresses that may occur due to welding and formation processes. Heat treatment is given on the continuously rolling hearth furnace. The furnace is fitted with temperature recorders and controllers. After the heat treatment process, the Copper Nickel tubes and pipes are straightened and subjected to pickling for removing scales from the surface.

Cold- drawing process

In some cases, the required size may not be obtained from the mill directly. Then, the cold operation process can be used to obtain the desired size. In cold drawing process, the tubes or pipes are coated with oxalic and soap solution. This solution acts as a lubricant to reduce friction while cold drawing operation. In the cold drawing process, the tube or pipe is drawn over the bench using Die plugs.

Finishing process

The drawn-out tube or Alloy pipe is then subjected to cleaning, heat treatment, pickling and straightening. The computerized ink jet marking machine is used to do the marking on the finished pipes or tubes. The pipe or tube is marked with grade of material, size, heat number and the stamp of third party inspection before passing on to Copper Nickel pipe exporters. The Copper Nickel tubes or pipes thus produced will undergo certain testing and quality checks. This process is followed by proper packing and dispatch. There are numerous numbers of Copper Nickel pipe applications, these pipes and tubes are used thereafter for.

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