Stainless Steel 316Ti Large Diameter Pipe

What is Stainless Steel 316Ti Large Diameter Pipe, and what are its key properties?

Stainless Steel 316Ti Large Diameter Pipe is a type of piping material specifically made from stainless steel grade 316Ti, an enhanced version of the popular grade 316 stainless steel. The "Ti" in 316Ti refers to the addition of titanium as a stabilizing element, which provides improved resistance to sensitization and intergranular corrosion. That makes it an excellent choice for applications where the pipe will be exposed to high temperatures, aggressive chemicals, or corrosive environments.

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The key properties of Stainless Steel 316Ti Large Diameter Pipe include its exceptional corrosion resistance, even in chloride-rich environments, making it suitable for use in marine, chemical processing, and oil and gas industries. Additionally, it offers excellent strength and toughness, ensuring durability and structural integrity. The pipe's large diameter allows for the efficient flow of fluids or gases, making it suitable for applications requiring high flow rates or where pressure drop needs to be minimized.

What are the advantages of using Stainless Steel 316Ti Large Diameter Pipe in industrial applications?

Stainless Steel 316Ti Large Diameter Pipe offers several advantages that make it highly suitable for industrial applications. Its exceptional corrosion resistance ensures long-term durability and reliability in harsh and corrosive environments. That makes it ideal for chemical processing, oil and gas, and marine applications where the pipe may contact aggressive chemicals or saltwater.

The large diameter of the pipe allows for efficient flow of fluids or gases, minimizing pressure drop and enabling high flow rates. That is particularly beneficial in industries requiring large volumes of liquids or gases, such as petrochemical plants, water treatment facilities, and industrial manufacturing processes.

Another advantage is the enhanced resistance to sensitization and intergranular corrosion provided by adding titanium in Grade 316Ti. This property ensures that the pipe maintains its structural integrity and prevents the formation of harmful residues, even when exposed to high temperatures.

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Forming

According to the name, the plate is bent into a "U" and then a "O" in succession. The lowering of the die starts the process of forming in the U-ing press. The side rollers move the crimped plate in the direction of the die. The O-ing press is then used to mould the U-shaped plate into a slit pipe. Working at up to 60,000 tonnes of pressure, this is precision work.

Two lower rolls and one higher roll bend the plate to the appropriate radius during the three-roll bending procedure. Different top roll diameters are employed, depending on the steel grade and necessary pipe diameter. Afterward, the crimping machine rounds the created edges.

Tack welding of the slit pipe

The open edges of the slit pipe are tacking welded together in shielding gas prior to submerged-arc welding. Frames (roller cages) are used for this, which precisely position the edges and prevent misalignment. Additionally, the continuous tack weld keeps the weld pool in place for subsequent submerged arc welding.

Pipe identification

material tracking throughout the entire production process. For identification each pipe is marked with a pipe production number. Additionally a line, marking the centre of the pipe, is the reference for late non-destructive testing of the weld seam.

Inside and outside welding

Two passes are used to attach the longitudinal edges. At the pipe ends, run-on and run-off tabs are positioned to stabilise the electric arc at the start and end of the welding process.

Outside welding is done after the inside welding has been completed. The tack weld pass has fused entirely. Up to five welding wires can be positioned in a line behind one another during submerged-arc multi-wire welding. Welding wire and flux, amperage, voltage, welding speed, wire spacing, wire diameter, the angle of the wires in relation to one another and the weld groove, as well as flux height and width, all affect how consistently good a weld is. A welding data monitoring system enables online manufacturing process monitoring.

X-ray weld inspection / Filmless radiography

Each seam is first visually inspected from the inside out. In addition to X-ray and manual ultrasonic testing, our internal quality checks also involve ultrasonic inspection of the whole seam.

When compared to traditional film-based approaches, the use of automatic picture evaluation software and image processing capabilities considerably increases the reliability of inspection and detection. Any ultrasonic signals are automatically and precisely verified. We take pride in being the only manufacturer of large-diameter pipes to use digital technology for all radiography examinations. We streamline the inspection procedure, record the findings, and keep track of any deviations for later follow-up.

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