Stainless Steel 316 Welded Pipe

What are the common applications of stainless steel 316/316L welded pipes?

Stainless steel 316/316L welded pipes find widespread applications across various industries due to their excellent combination of corrosion resistance, durability, and versatility. One common application is transportation, where these pipes are used in automotive exhaust systems and components. The high corrosion resistance of stainless steel 316/316L ensures durability and longevity, even in harsh environments.

In the chemical and petrochemical industries, stainless steel 316/316L welded pipes are extensively utilized for transporting and handling corrosive chemicals and fluids. These pipes resist various corrosive substances, including acids, alkalis, and chlorides. Their ability to withstand high temperatures and pressures makes them ideal for demanding applications in this sector.

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The pharmaceutical and medical industries rely on stainless steel 316/316L welded pipes for hygienic and sterile fluid handling. These pipes are often used in the production of pharmaceutical drugs and the transportation of medical gases and fluids. The smooth surface finish of stainless steel 316/316L minimizes the risk of contamination and ensures compliance with stringent quality and regulatory standards.

What are the advantages of using stainless steel 316/316L welded pipes over seamless pipes?
Using stainless steel 316 welded pipes offers several advantages over seamless pipes in various applications. Welded pipes are generally more cost-effective compared to seamless pipes. The manufacturing process for welded pipes involves welding longitudinal or spiral seams, which is typically more efficient and less expensive than the seamless pipe production method.

Stainless steel 316 welded pipes can be produced in a wider range of sizes and dimensions, offering greater flexibility in meeting specific project requirements. On the other hand, seamless pipes are limited by the billet size from which they are formed, making it more challenging to obtain custom sizes and dimensions.

Using stainless steel 316L welded pipes offers several advantages over seamless pipes in various applications. Welded pipes are generally more cost-effective compared to seamless pipes. The manufacturing process for welded pipes involves welding longitudinal or spiral seams, which is typically more efficient and less expensive than the seamless pipe production method.

Stainless steel 316L welded pipes can be produced in a wider range of sizes and dimensions, offering greater flexibility in meeting specific project requirements. On the other hand, seamless pipes are limited by the billet size from which they are formed, making it more challenging to obtain custom sizes and dimensions.

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Electric Resistance Welding (ERW) Process

Pipe is created using the Electric Resistance Welding (ERW) process by cold-forming a flat steel sheet into a cylindrical shape. The steel is then heated to a degree at which the edges of the steel cylinder are pressed together to establish a bond without the use of welding filler material.
Several Electric Resistance Welding (ERW) processes are available for pipe production. The two main types of ERW are:
. High Frequency Welding
. Rotary Contact Wheel Welding.

High Frequency Welding

In high frequency induction welding, a work coil is placed in front of the weld spot and acts as a conduit for the weld current to reach the material. Work coil does not come into contact with pipe. Through the magnetic fields that surround the pipe, an electrical current is induced into the pipe's substance. When changing pipe size, high frequency induction welding avoids contact marks and requires less setup time.

Rotary Contact Wheel Welding

The electrical current is passed through a contact wheel at the weld spot in rotary contact wheel welding. A portion of the forge pressure required for the welding process is also applied by the contact wheel. AC, DC, and square wave are the three primary types of rotary contact wheel welders. Electrical current is transferred in all three power supplies by brush assemblies that interact with slip rings attached to a revolving shaft that holds the contact wheels. The current is sent to the strip edges through these contact wheels.

Submerged Arc Welding (SAW) Process

A constantly fed bare wire electrode and the workpiece form an arc during the submerged arc welding (SAW) process. To produce protective gases, slag, and to add alloying components to the weld pool, the procedure requires a flux. Using a shielding gas is not necessary. Excess flux is recycled via a hopper as the arc advances along the joint line. After welding, any remaining layers of fused slag are simple to remove. The arc is generally invisible during welding because the flux layer totally covers it, and heat loss is also very minimal. In contrast to the manual metal arc's 25% thermal efficiency, this one can reach 60%.
There are two types of Submerged Arc Welding (SAW) processes:
. Longitudinal Submerged Arc Welding (LSAW) Process
. Spiral Submerged Arc Welding (SSAW) Process

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