Alloy 20 Welded Pipe

Alloy 20 is a high-performance, corrosion-resistant material that finds extensive use in various industries, particularly in environments where harsh chemicals are prevalent. Alloy 20 welded pipes are a crucial component in this material's application, offering reliable and durable solutions for transporting fluids in corrosive environments.

Manufactured through a welding process, Alloy 20 welded pipes exhibit exceptional resistance to corrosion, cracking, and pitting, making them suitable for applications in chemical processing, petrochemicals, pharmaceuticals, food processing, and other industries. The alloy is composed mainly of nickel, chromium, and molybdenum, providing it with superior corrosion resistance in sulfuric acid and other aggressive chemical environments.

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One of the key advantages of Alloy 20 welded pipes is their versatility in handling a wide range of corrosive substances. They are particularly well-suited for applications where conventional stainless steel may fail due to the corrosive nature of the environment. The welding process ensures a strong and seamless construction, minimizing the risk of leaks or structural failure.

These pipes are available in various sizes and thicknesses to cater to different application requirements. The welding technique used in their production ensures a consistent and uniform structure, contributing to their overall reliability and durability. Additionally, Alloy 20 welded pipes can be customized to meet specific project specifications, making them a flexible choice for diverse industrial applications.

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Electric Resistance Welding (ERW) Process

Pipe is created using the Electric Resistance Welding (ERW) process by cold-forming a flat steel sheet into a cylindrical shape. The steel is then heated to a degree at which the edges of the steel cylinder are pressed together to establish a bond without the use of welding filler material.
Several Electric Resistance Welding (ERW) processes are available for pipe production. The two main types of ERW are:
. High Frequency Welding
. Rotary Contact Wheel Welding.

High Frequency Welding

In high frequency induction welding, a work coil is placed in front of the weld spot and acts as a conduit for the weld current to reach the material. Work coil does not come into contact with pipe. Through the magnetic fields that surround the pipe, an electrical current is induced into the pipe's substance. When changing pipe size, high frequency induction welding avoids contact marks and requires less setup time.

Rotary Contact Wheel Welding

The electrical current is passed through a contact wheel at the weld spot in rotary contact wheel welding. A portion of the forge pressure required for the welding process is also applied by the contact wheel. AC, DC, and square wave are the three primary types of rotary contact wheel welders. Electrical current is transferred in all three power supplies by brush assemblies that interact with slip rings attached to a revolving shaft that holds the contact wheels. The current is sent to the strip edges through these contact wheels.

Submerged Arc Welding (SAW) Process

A constantly fed bare wire electrode and the workpiece form an arc during the submerged arc welding (SAW) process. To produce protective gases, slag, and to add alloying components to the weld pool, the procedure requires a flux. Using a shielding gas is not necessary. Excess flux is recycled via a hopper as the arc advances along the joint line. After welding, any remaining layers of fused slag are simple to remove. The arc is generally invisible during welding because the flux layer totally covers it, and heat loss is also very minimal. In contrast to the manual metal arc's 25% thermal efficiency, this one can reach 60%.
There are two types of Submerged Arc Welding (SAW) processes:
. Longitudinal Submerged Arc Welding (LSAW) Process
. Spiral Submerged Arc Welding (SSAW) Process

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