Hastelloy C276 Welded Pipe

What is Hastelloy C276 Welded Pipe, and what are its main applications?

Hastelloy C276 Welded Pipe is a type of pipe made from Hastelloy C276, a nickel-molybdenum-chromium superalloy. It is known for its exceptional corrosion resistance and high strength, making it highly suitable for various demanding applications. The main applications of Hastelloy C276 Welded Pipe can be found in industries such as chemical processing, oil and gas, petrochemical, pharmaceutical, and power generation.

It is commonly used in environments exposed to aggressive chemicals, including sulfuric acid, hydrochloric acid, acetic acid, and chlorine. The excellent resistance of Hastelloy C276 Welded Pipe to both uniform and localized corrosion makes it a preferred choice for handling corrosive media, especially in highly demanding and critical operating conditions.

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What are the key advantages of using Hastelloy C276 Welded Pipe over other materials in industrial applications?

Hastelloy C276 Welded Pipe offers several key advantages over other materials in industrial applications. Its exceptional corrosion resistance sets it apart. Hastelloy C276 Welded Pipe can withstand corrosive environments containing various acids, alkaline solutions, and chlorides, making it highly suitable for chemical processing and petrochemical industries. Its resistance to pitting, crevice corrosion, and stress corrosion cracking further enhances its reliability and longevity in aggressive conditions.

The high strength and toughness of Hastelloy C276 Welded Pipe make it capable of withstanding extreme temperatures and pressures. This property makes it well-suited for applications in the oil and gas industry, where pipelines and equipment are exposed to challenging operating conditions.

Hastelloy C276 Welded Pipe offers excellent fabricability and weldability, allowing easy installation and customization according to specific project requirements. Its weldability ensures strong and reliable joints, reducing the risk of leaks or failures in the piping system.

Another advantage is the wide availability of sizes, dimensions, and specifications for Hastelloy C276 Welded Pipe, providing flexibility in design and compatibility with existing infrastructure.

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Electric Resistance Welding (ERW) Process

Pipe is created using the Electric Resistance Welding (ERW) process by cold-forming a flat steel sheet into a cylindrical shape. The steel is then heated to a degree at which the edges of the steel cylinder are pressed together to establish a bond without the use of welding filler material.
Several Electric Resistance Welding (ERW) processes are available for pipe production. The two main types of ERW are:
. High Frequency Welding
. Rotary Contact Wheel Welding.

High Frequency Welding

In high frequency induction welding, a work coil is placed in front of the weld spot and acts as a conduit for the weld current to reach the material. Work coil does not come into contact with pipe. Through the magnetic fields that surround the pipe, an electrical current is induced into the pipe's substance. When changing pipe size, high frequency induction welding avoids contact marks and requires less setup time.

Rotary Contact Wheel Welding

The electrical current is passed through a contact wheel at the weld spot in rotary contact wheel welding. A portion of the forge pressure required for the welding process is also applied by the contact wheel. AC, DC, and square wave are the three primary types of rotary contact wheel welders. Electrical current is transferred in all three power supplies by brush assemblies that interact with slip rings attached to a revolving shaft that holds the contact wheels. The current is sent to the strip edges through these contact wheels.

Submerged Arc Welding (SAW) Process

A constantly fed bare wire electrode and the workpiece form an arc during the submerged arc welding (SAW) process. To produce protective gases, slag, and to add alloying components to the weld pool, the procedure requires a flux. Using a shielding gas is not necessary. Excess flux is recycled via a hopper as the arc advances along the joint line. After welding, any remaining layers of fused slag are simple to remove. The arc is generally invisible during welding because the flux layer totally covers it, and heat loss is also very minimal. In contrast to the manual metal arc's 25% thermal efficiency, this one can reach 60%.
There are two types of Submerged Arc Welding (SAW) processes:
. Longitudinal Submerged Arc Welding (LSAW) Process
. Spiral Submerged Arc Welding (SSAW) Process

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