Hastelloy C22 Seamless Pipe

What is Hastelloy C22 seamless pipe, and what are its key features and advantages?

Hastelloy C22 Seamless Pipe is a piping material that offers exceptional corrosion resistance in various challenging environments. It comprises a high nickel concentration, chromium, molybdenum, and tungsten. It provides excellent resistance to various corrosive substances, including oxidizing and reducing acids, pitting, crevice corrosion, and stress corrosion cracking.

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One of the key features of >Hastelloy C22 Seamless Pipe is its ability to withstand aggressive chemical environments, making it highly suitable for chemical processing, pharmaceuticals, oil and gas, and waste treatment applications. It exhibits remarkable resistance to corrosion in both oxidizing and reducing conditions, including environments containing chlorides, sulfuric acid, nitric acid, and hydrochloric acid. This exceptional corrosion resistance makes Hastelloy C22 seamless pipe an ideal choice for critical applications where reliability and longevity are crucial.

Hastelloy C22 seamless pipe offers excellent mechanical properties, including high tensile strength and toughness, which enable it to withstand high-pressure and high-temperature environments. Its seamless construction ensures a smooth and uniform interior surface, minimizing the risk of fluid turbulence and corrosion.

How does Hastelloy C22 seamless pipe differ from other types of pipes?

Hastelloy C22 seamless pipe distinguishes itself from other types of pipes primarily through its superior corrosion resistance. While many other pipe materials may offer corrosion resistance to some extent, Hastelloy C22 seamless pipe stands out with its exceptional resistance to a wide range of aggressive environments, including oxidizing and reducing acids. Its composition, consisting of high levels of nickel, chromium, molybdenum, and tungsten, contributes to its remarkable resistance to corrosion, pitting, and stress corrosion cracking. Additionally, the seamless construction of Hastelloy C22 pipe provides a smooth interior surface, minimizing the risk of turbulence and corrosion. It is an ideal choice for applications where reliability and longevity are critical factors.

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Rolling and welding

Firstly, the hastelloy strips are made to gone through various quality checks and are trimmed at edges. They are then fed to the tubes mill by hastelloy pipe manufacturers in India. The strips pass through the number of rollers as per the required size. In the tubes-mill, the strip is gradually converted into the tubular shape. The fitted welding machine is then used to weld trim edges of the strip using TIG welding process. The scraps and inside weld bead are removed instantaneously by the Tibo machine. In this way, rolled pipes and tubes are formed.

The cleaning and heating phase

The rolled hastelloy seamless pipes thus manufactured are cut to the required lengths depending upon the industrial demand. These stainless pipes and tubes are then subjected to cleaning to remove the dirt. Further, a heat treatment is given to these rolled pipes and tubes to remove the stresses that may occur due to welding and formation processes. Heat treatment is given on the continuously rolling hearth furnace. The furnace is fitted with temperature recorders and controllers. After the heat treatment process, the SS tubes and pipes are straightened and subjected to pickling for removing scales from the surface.

Cold- drawing process

In some cases, the required size may not be obtained from the mill directly. Then, the cold operation process can be used to obtain the desired size. In cold drawing process, the tubes or pipes are coated with oxalic and soap solution. This solution acts as a lubricant to reduce friction while cold drawing operation. In the cold drawing process, the tube or pipe is drawn over the bench using Die plugs.

Finishing process

The drawn-out tube or alloy pipe is then subjected to cleaning, heat treatment, pickling and straightening. The computerized ink jet marking machine is used to do the marking on the finished pipes or tubes. The pipe or tube is marked with grade of material, size, heat number and the stamp of third party inspection before passing on to hastelloy pipe exporters. The stainless tubes or pipes thus produced will undergo certain testing and quality checks. This process is followed by proper packing and dispatch. There are numerous numbers of hastelloy pipe applications, these pipes and tubes are used thereafter for.

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