ASTM A179 Carbon Steel Seamless Boiler Tube
ASTM A179 Carbon Steel Seamless Boiler Tube, ASME SA179 CS Seamless Boiler Tube Supplier, Carbon Steel ASTM A179 Seamless Boiler Tube Stockist.
What is ASTM A179 / ASME SA179, and what are its applications in the boiler industry?
ASTM A179 / ASME SA179 refers to a specific set of standards and specifications for boiler tubes. These standards are established by the American Society for Testing and Materials (ASTM) and the American Society of Mechanical Engineers (ASME), respectively. These boiler tubes are widely used in the boiler industry due to their exceptional heat transfer efficiency and high-quality construction. They are designed to withstand high temperatures and pressure conditions in various boiler systems. ASTM A179 / ASME SA179 Boiler Tubes find application in various industries, including power generation, chemical processing, petroleum refining, and heating systems. These tubes play a crucial role in facilitating heat transfer from the combustion process to the water or steam in boilers, ensuring these systems' efficient and reliable operation.
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What are the key specifications and standards governing the manufacturing of ASTM A179 / ASME SA179 boiler tubes?
The manufacturing of ASTM A179 Boiler Tubes adheres to specific key specifications and standards. These include the requirements outlined by ASTM International and the American Society of Mechanical Engineers (ASME). ASTM A179 sets the standard for seamless cold-drawn low-carbon steel tubes for heat exchangers and condensers, including boiler applications. The specifications cover the tubes' dimensions, mechanical properties, and chemical composition. Additionally, ASME SA179 establishes guidelines for the minimum wall thickness, manufacturing methods, and testing procedures. These standards ensure the consistent production of high-quality boiler tubes that meet the industry's necessary performance and safety requirements.
Key specifications and standards govern the manufacturing of ASME SA179 boiler tubes. ASME SA179, developed by the American Society of Mechanical Engineers (ASME), sets the standard for seamless cold-drawn low-carbon steel tubes for heat exchangers and condensers, specifically in boiler applications. This standard defines the requirements for the tubes' dimensions, mechanical properties, and chemical composition. It also provides guidelines for the minimum wall thickness, manufacturing methods, and testing procedures. Adhering to these specifications and standards ensures the production of high-quality boiler tubes that meet the industry's necessary performance and safety criteria.
Boiler Tube Standard | ASTM A179 / ASME SA179 |
Boiler Tube Dimension | ANSI/ASME B36.19M, ANSI/ASME B36.10M |
Seamless Boiler Tube Sizes | 1 / 2" NB - 16" NB |
Welded Boiler Tube Sizes | 1 / 2" NB - 24" NB |
Boiler Tube Outside Diameter | 6.00 mm OD up to 914.4 mm OD, Sizes up to 24” NB available Ex-stock, OD Size Steel Boiler Tubes available Ex-stock |
Boiler Tube Manufacturing Process | Seamless / Welded / ERW / Fabricated / CDW / 100% X Ray Welded |
Carbon Steel Boiler Tube Schedule | SCH 5, SCH10, SCH 40, SCH 80, SCH 80S, SCH 160, SCH XXS, SCH XS |
Boiler Tube Length | Single Random, Double Random, Standard & Cut length |
Delivery Condition | Annealed and Pickled, Polished, Bright Annealed, Cold Drawn |
Outside Finish | 2B, No.4, No.1, No.8 Mirror Finish for Carbon Steel Boiler Tubes, Finish as per customer Requirements |
Value Added Services | Cutting, Beveling, Polishing, Threading, Destructive, Non Destructive, Ultrasonic Testing |
ASTM A179 Carbon Steel Seamless Boiler Tube, ASME SA179 CS Seamless Boiler Tube Supplier, Carbon Steel ASTM A179 Seamless Boiler Tube Stockist.
ASTM A179 Carbon Steel Welded Boiler Tube, ASME SA179 CS Welded Boiler Tube Supplier, Carbon Steel ASTM A179 Welded Boiler Tube Stockist.
ASTM A179 Carbon Steel Water Tube Boiler, ASME SA179 CS Water Tube Boiler Supplier, Carbon Steel ASTM A179 Water Tube Boiler Stockist.
ASTM A179 Carbon Steel Boiler Vent Pipe, ASME SA179 CS Boiler Vent Pipe Supplier, Carbon Steel ASTM A179 Boiler Vent Pipe Stockist.
Product | Price |
A179 / SA179 CS Boiler Tube Price | US $ 2628 - 3464 / Ton |
Carbon Steel ASTM A179 Boiler Tube Price In India | $622.00 - $1,574.00/ Ton |
SA 179 Carbon Steel Boiler Tube Price | US $ 1763 - 5263 / Ton |
CS ASME SA179 Boiler Tube Price Per Kg | $9 - 33 / Kg |
ASME SA 179 Carbon Steel Welded Boiler Tube Price List | US $ 32 - 87 / Pound |
A179 Carbon Steel Boiler Tube Price List | $527.00 - $1,956.00/ Ton |
SA-179 Carbon Steel Boiler Tube Price Per Piece | $5.00 - $137.00/ Piece |
ASME SA 179 CS Seamless Boiler Tube Price | $1,686.00 - $3,649.00/ Ton |
ASTM A179 Carbon Steel Boiler Tube Price | US $ 1827 - 12467 / Ton |
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Welding Process
The grade and application requirements have an impact on tube welding and forming. For the manufacturing of tiny diameter tubes, we employ TIG welding. Steel sheets are coiled and welded inside of a welding machine. The steel sheets are shaped into a coil before entering the machine. The seam between these coils is then welded to create a Tube.
Drawing/ Floating Process
Pulling a metal bar, rod, or wire through the entirety of a die to change its finish, shape, size, and/or mechanical qualities is known as floating or drawing. The tube's outer, inner, and wall thicknesses are all reduced via the tube drawing procedure. Stainless Steel Tubes benefit from maintaining the integrity of their surface.
Continuous Seamless Tube Mills
The production of seamless tubes has been transformed by continuous tube mills. These mills do away with the necessity for forging welding or filler metal, in contrast to conventional procedures. With the use of this technology, seamless pipes and tubes may be produced continuously, increasing productivity while lowering costs and improving efficiency.
Continuous Casting
A notable advancement in the production of seamless Tubes is continuous casting. The metal is solidified into a continuous billet through the continuous pouring of molten metal into a water-cooled mould. Better uniformity and enhanced mechanical qualities are guaranteed by this continuous casting technique for the Tubes.
Annealing
Metal is heated above the point of re-crystallization and cooled to room temperature during the annealing process. The molecular bonds in metal tighten when it is shaped, making it rigid. The metal is put through an annealing process to regain its ductility.
Sinking Process
Tube sinking is a drawing technique that reduces the diameter of Tubes. In this drawing technique, a tube is run through a die without the need of a mandrel. Good inner surface quality is not ensured when using a mandrel. The die angel determines the integrity of the outer surface. The die being used produces a uniform surface. A tube can be significantly smaller than it was originally. When cost is a factor, Tube sinking is ideal.
Inspection and Testing
Before sending our items to our consumers, we conduct inspection procedures to verify their integrity.
ASTM A192 Carbon Steel | C | Mn | P≤ | S≤ | Si≤ |
0.06-0.18 | 0.27-0.63 | 0.035 | 0.035 | 0.25 |
Yield Strength (Mpa) | Tensile Strength (Mpa) | Elongation (%) |
Brinell Hardness Number (WT≥)0.200In(5.1mm) |
Rockwell Hardness Number (WT)0.200In(5.1mm) |
≥180 | ≥325 | ≥35 | 137HRB | 77HRB |
Positive Material Identification – PMI Testing | Hydrostatic Test |
Chemical Analysis – Spectro Analysis | Hydrogen-Induced Cracking (HIC) Test |
Mechanical Testing Such as Tensile, Elongation, Reduction of Area | Sulfide Stress Corrosion Cracking (SSC), NACE TM 0177 |
Micro Test | Radiography Test |
Macro Test | Dye Penetrant Test (DP Test) |
Hardness Test | Ultra Sonic Test (UT) |
Pitting Resistance Test | Eddy Current Testing |
Intergranular Corrosion (IGC) Test | Impact Test |
Flaring Test | Bend Test |
Flattening Test |
BWG | BWG | BWG | BWG | BWG | BWG | BWG | BWG | ||
25 | 22 | 20 | 18 | 16 | 14 | 12 | 10 | ||
WT mm | WT mm | WT mm | WT mm |
WT mm | WT mm | WT mm | WT mm |
||
Outside Diameter | Outside Diameter | 0.508 | 0.711 | 0.889 | 1.245 | 1.651 | 2.108 | 2.769 | 3.404 |
mm | inch | kgs/m | kgs/m | kgs/m | kgs/m | kgs/m | kgs/m | kgs/m | |
6.35 | 1/4 | 0.081 | 0.109 | 0.133 | 0.174 | 0.212 | |||
9.53 | 3/8 | 0.126 | 0.157 | 0.193 | 0.257 | 0.356 | 0.429 | ||
12.7 | 1/2 | 0.214 | 0.263 | 0.356 | 0.457 | 0.612 | 0.754 | ||
15.88 | 5/8 | 0.271 | 0.334 | 0.455 | 0.588 | 0.796 | 0.995 | ||
19.05 | 3/4 | 0.327 | 0.405 | 0.553 | 0.729 | 0.895 | 1.236 | ||
25.4 | 1 | 0.44 | 0.546 | 0.75 | 0.981 | 1.234 | 1.574 | 2.05 | |
31.75 | 1 1/4 | 0.554 | 0.688 | 0.947 | 1.244 | 1.574 | 2.014 | 2.641 | |
38.1 | 1 1/2 | 0.667 | 0.832 | 1.144 | 1.514 | 1.904 | 2.454 | 3.233 | |
44.5 | 1 3/4 | 1.342 | 1.774 | 2.244 | 2.894 | 3.5 | |||
50.8 | 2 | 1.549 | 2.034 | 2.574 | 3.334 | 4.03 | |||
63.5 | 2 1/2 | 1.949 | 2.554 | 3.244 | 4.214 | 5.13 | |||
76.2 | 3 | 2.345 | 3.084 | 3.914 | 5.094 | 6.19 | |||
88.9 | 3 1/2 | 2.729 | 3.609 | 4.584 | 5.974 | 7.27 | |||
101.6 | 4 | 4.134 | 5.254 | 6.854 | 8.35 | ||||
114.3 | 4 1/2 | 4.654 | 5.924 | 7.734 | 9.43 |
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Certificate of Origin | Raw Material Test Reports |
Commercial Invoice | Heat Treatment Charts |
Packing List | Quality Assurance Plan (QAP) |
Fumigation Certificates | NABL approved Laboratory Test Reports |
Letter of Guarantee | Material Test Certificates |
ROHS Certificate | Certificate of Compliance/Conformity |
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