Inconel 625 Seamless Pipe

What is Inconel 625 seamless pipe, and what are its main applications?

Inconel 625 Seamless Pipe is a type of pipe made from the nickel-chromium-molybdenum alloy known as Inconel 625. This alloy exhibits exceptional resistance to high temperatures, corrosion, and oxidation, making it highly suitable for demanding applications in various industries. The seamless pipe is manufactured without any welded joints, ensuring a continuous and uniform structure throughout the pipe length.

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The main applications of Inconel 625 seamless pipe are in aerospace, chemical processing, marine, oil and gas, and power generation. In the aerospace industry, this pipe is used for components such as aircraft ducting systems, turbine engine exhaust systems, and thrust reverser systems. It is utilized in reactors, pipelines, and heat exchangers in chemical processing plants thanks to its resistance to corrosive chemicals and high-pressure environments.

In marine environments, Inconel 625 Seamless Pipe finds application in seawater piping systems, offshore drilling operations, and submarine components due to its excellent resistance to chloride-induced stress corrosion cracking and pitting. It is also employed in the oil and gas industry for wellhead equipment, downhole tubing, and subsea components where resistance to sour gas and high-pressure environments is critical.

What are the key properties and characteristics of Inconel 625 seamless pipe?

Inconel 625 seamless pipe possesses a range of key properties and characteristics contributing to its widespread use in various industries. One of its primary attributes is its excellent resistance to high temperatures, making it suitable for applications in elevated-temperature environments. It can withstand temperatures up to 2,000°F (1,093°C) without significant loss of mechanical properties, allowing it to perform reliably in demanding conditions.

Another unique property of Inconel 625 seamless pipe is its exceptional corrosion resistance. It resists oxidizing and reducing environments, including various corrosive chemicals, acids, and alkalis. This corrosion resistance extends to chloride-induced stress corrosion cracking and pitting, making it a reliable choice for applications in marine and offshore environments.

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Rolling and welding

Firstly, the inconel strips are made to gone through various quality checks and are trimmed at edges. They are then fed to the tubes mill by inconel pipe manufacturers in India. The strips pass through the number of rollers as per the required size. In the tubes-mill, the strip is gradually converted into the tubular shape. The fitted welding machine is then used to weld trim edges of the strip using TIG welding process. The scraps and inside weld bead are removed instantaneously by the Tibo machine. In this way, rolled pipes and tubes are formed.

The cleaning and heating phase

The rolled inconel seamless pipes thus manufactured are cut to the required lengths depending upon the industrial demand. These stainless pipes and tubes are then subjected to cleaning to remove the dirt. Further, a heat treatment is given to these rolled pipes and tubes to remove the stresses that may occur due to welding and formation processes. Heat treatment is given on the continuously rolling hearth furnace. The furnace is fitted with temperature recorders and controllers. After the heat treatment process, the SS tubes and pipes are straightened and subjected to pickling for removing scales from the surface.

Cold- drawing process

In some cases, the required size may not be obtained from the mill directly. Then, the cold operation process can be used to obtain the desired size. In cold drawing process, the tubes or pipes are coated with oxalic and soap solution. This solution acts as a lubricant to reduce friction while cold drawing operation. In the cold drawing process, the tube or pipe is drawn over the bench using Die plugs.

Finishing process

The drawn-out tube or alloy pipe is then subjected to cleaning, heat treatment, pickling and straightening. The computerized ink jet marking machine is used to do the marking on the finished pipes or tubes. The pipe or tube is marked with grade of material, size, heat number and the stamp of third party inspection before passing on to inconel pipe exporters. The stainless tubes or pipes thus produced will undergo certain testing and quality checks. This process is followed by proper packing and dispatch. There are numerous numbers of inconel pipe applications, these pipes and tubes are used thereafter for.

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