Duplex Steel S32205 Seamless Pipe

How does Duplex Steel S32205 compare to other types of steel in terms of corrosion resistance and durability?

Duplex Steel S32205 stands out among other types of steel due to its exceptional corrosion resistance and impressive durability. Duplex Steel S32205 exhibits improved resistance to localized corrosion, including pitting and crevice corrosion, compared to austenitic stainless steels. That is primarily attributed to its balanced microstructure, consisting of approximately equal amounts of ferrite and austenite phases. The presence of chromium, molybdenum, and nitrogen in Duplex Steel S32205 enhances its resistance to various corrosive environments, such as chloride-containing solutions and acidic conditions.

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The high tensile strength and excellent fatigue properties of Duplex Steel S32205 contribute to its enhanced durability. That makes it well-suited for applications that require robust performance in challenging and demanding conditions. Whether used in offshore oil and gas exploration, chemical processing plants, or marine environments, Duplex Steel S32205 can withstand the detrimental effects of corrosion and maintain its structural integrity over prolonged periods.

The corrosion resistance and durability of Duplex Steel S32205 make it a reliable choice for industries seeking long-lasting and high-performing materials. Its ability to resist corrosion and its strength and longevity position Duplex Steel S32205 as a valuable option for applications that demand exceptional reliability and longevity in challenging operating conditions.

What industries or applications typically utilize Duplex Steel S32205 seamless pipes?

Duplex Steel S32205 seamless pipes find wide-ranging applications across various industries. They are commonly used in the oil and gas industry for offshore and onshore exploration and production thanks to their excellent resistance to corrosion, high strength, and ability to withstand harsh environments. The chemical processing industry utilizes Duplex Steel S32205 pipes for transporting corrosive fluids, offering superior resistance to chemicals and acids. They are also employed in desalination plants, power generation facilities, and pulp and paper mills. Additionally, Duplex Steel S32205 seamless pipes are favoured in architectural and structural applications where strength, corrosion resistance, and aesthetic appeal are required.

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Rolling and welding

Firstly, the duplex steel strips are made to gone through various quality checks and are trimmed at edges. They are then fed to the tubes mill by duplex steel pipe manufacturers in India. The strips pass through the number of rollers as per the required size. In the tubes-mill, the strip is gradually converted into the tubular shape. The fitted welding machine is then used to weld trim edges of the strip using TIG welding process. The scraps and inside weld bead are removed instantaneously by the Tibo machine. In this way, rolled pipes and tubes are formed.

The cleaning and heating phase

The rolled duplex steel seamless pipes thus manufactured are cut to the required lengths depending upon the industrial demand. These duplex pipes and tubes are then subjected to cleaning to remove the dirt. Further, a heat treatment is given to these rolled pipes and tubes to remove the stresses that may occur due to welding and formation processes. Heat treatment is given on the continuously rolling hearth furnace. The furnace is fitted with temperature recorders and controllers. After the heat treatment process, the SS tubes and pipes are straightened and subjected to pickling for removing scales from the surface.

Cold- drawing process

In some cases, the required size may not be obtained from the mill directly. Then, the cold operation process can be used to obtain the desired size. In cold drawing process, the tubes or pipes are coated with oxalic and soap solution. This solution acts as a lubricant to reduce friction while cold drawing operation. In the cold drawing process, the tube or pipe is drawn over the bench using Die plugs.

Finishing process

The drawn-out tube or ss pipe is then subjected to cleaning, heat treatment, pickling and straightening. The computerized ink jet marking machine is used to do the marking on the finished pipes or tubes. The pipe or tube is marked with grade of material, size, heat number and the stamp of third party inspection before passing on to duplex steel pipe exporters. The duplex tubes or pipes thus produced will undergo certain testing and quality checks. This process is followed by proper packing and dispatch. There are numerous numbers of duplex steel pipe applications, these pipes and tubes are used thereafter for.

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