What is Monel 400, and why is it commonly used in boiler tubes?

Monel 400 is a nickel-copper alloy widely used in various industrial applications, including boiler tubes. It comprises approximately 67% nickel and 30% copper, with small amounts of iron, manganese, carbon, and silicon. The alloy possesses several properties that make it well-suited for boiler tube usage. First and foremost, Monel 400 exhibits excellent corrosion resistance, especially in highly corrosive environments such as those found in boilers where water, steam, and various chemicals are present. This resistance to corrosion helps prolong the boiler tubes' lifespan, reducing maintenance costs and minimizing the risk of tube failures.

Additionally, Monel 400 offers high strength and good thermal conductivity, allowing it to withstand the high temperatures and pressure conditions typically encountered in boiler systems. Furthermore, the alloy retains its mechanical properties at low and elevated temperatures, making it a reliable choice for sustained operation in boiler applications. The combination of corrosion resistance, strength, thermal conductivity, and temperature stability makes Monel 400 a commonly used material for boiler tubes, ensuring boiler systems' efficient and reliable performance in various industries.

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400 Monel Boiler Tube, Monel® Alloy 400 Boiler Tube, Monel 400 Boiler Tube, Alloy 400 Boiler Tube, Monel 400 Boiler Tubing, Monel 400 Boiler Tube Supplier In Mumbai, India.

What are the key properties and characteristics of Monel 400 make it suitable for boiler tube applications?

Monel 400 possesses several key properties and characteristics that make it highly suitable for boiler tube applications. One of its primary advantages is its exceptional corrosion resistance. Monel 400 resists various corrosive substances, including acids, alkalis, and saltwater. It is particularly well-suited for environments with water, steam, and chemicals, such as boiler systems. This corrosion resistance helps to mitigate the risk of tube degradation, ensuring the longevity and reliability of the boiler tubes.

Another important property of the Monel 400 is its high strength. It maintains its mechanical integrity even under high temperatures and pressure conditions, common in boiler systems. This strength ensures that the tubes can withstand the demanding operational requirements without succumbing to deformation or failure, enhancing the overall safety and performance of the boiler.

Specification Of Monel 400 Boiler Tube

Boiler Tube Standard ASTM B163, B730 / ASME SB163, SA730
Seamless Boiler Tube Sizes 1 / 2" NB - 16" NB
Welded Boiler Tube Sizes 1 / 2" NB - 24" NB
Boiler Tube Outside Diameter 6.00 mm OD up to 914.4 mm OD, Sizes up to 24” NB available Ex-stock, OD Size Steel Boiler Tubes available Ex-stock
Boiler Tube Manufacturing Process Seamless / Welded / ERW
Monel Boiler Tube Schedule SCH 5, SCH10, SCH 40, SCH 80, SCH 80S, SCH 160, SCH XXS, SCH XS
Boiler Tube Length Single Random, Double Random, Standard & Cut length
Delivery Condition Annealed and Pickled, Polished, Bright Annealed, Cold Drawn
Outside Finish 2B, No.4, No.1, No.8 Mirror Finish for Monel Boiler Tubes, Finish as per customer Requirements
Value Added Services Cutting, Beveling, Polishing, Threading, Destructive, Non Destructive, Ultrasonic Testing

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Types Of Monel 400 Boiler Tubes

Monel 400 Seamless Boiler Tube

Monel 400 Seamless Boiler Tube

Alloy 400 Seamless Boiler Tube, Monel 400 Seamless Boiler Tube Supplier, Monel® Alloy 400 Seamless Boiler Tube Stockist.

Monel 400 Welded Boiler Tube

Monel 400 Welded Boiler Tube

Alloy 400 Welded Boiler Tube, Monel 400 Welded Boiler Tube Supplier, Monel® Alloy 400 Welded Boiler Tube Stockist.

Monel 400 Water Tube Boiler

Monel 400 Water Tube Boiler

Alloy 400 Water Tube Boiler, Monel 400 Water Tube Boiler Supplier, Monel® Alloy 400 Water Tube Boiler Stockist.

Monel 400 Boiler Vent Pipe

Monel 400 Boiler Vent Pipe

Alloy 400 Boiler Vent Pipe, Monel 400 Boiler Vent Pipe Supplier, Monel® Alloy 400 Boiler Vent Pipe Stockist.

Widest Range of Monel 400 Boiler Tubes in Mumbai, India.

  • Widest RangeSchedule 10 Monel 400 Boiler Tube
  • Widest RangeSchedule XS Monel 400 Boiler Tube
  • Widest Range400 Metric Monel Boiler Tubing
  • Widest RangeMonel Alloy 400 Fire Tube Boiler
  • Widest RangeSchedule 80 Monel 400 Boiler Tube
  • Widest RangeSchedule 5 Monel Alloy 400 Boiler Tube
  • Widest RangeSchedule 160 Monel 400 Boiler Tube
  • Widest RangeAlloy 400 Seamless Boiler Tube
  • Widest RangeSchedule 40 Monel® Alloy 400 Boiler Tube
  • Widest RangeSchedule XXS Nickel Alloy 400 Boiler Tube
  • Widest RangeASME SB163 Monel 400 Boiler Tube
  • Widest RangeNickel Alloy 400 Boiler Tubing Suppliers
  • Widest RangeMonel Alloy 400 ERW Boiler Tube
  • Widest RangeASTM B163 Monel 400 Boiler Tube
  • Widest RangeMonel® Alloy 400 Boiler Tube HS Code
  • Widest RangeASTM B163 Monel® Alloy 400 Boiler Tube
  • Widest RangeASME SB163 Monel 400 Boiler Tube
  • Widest Range400 Monel Boiler Vent Pipe
  • Widest RangeNickel Alloy 400 Round Boiler Tube
  • Widest RangeMonel 400 Boiler Flue Pipe

Check Other Tubes Types In Detail

Monel 400 Boiler Tubes Equivalent Grades

STANDARD WERKSTOFF NR. UNS JIS BS GOST AFNOR EN
Monel 400 2.4360 N04400 NW 4400 NA 13 МНЖМц 28-2,5-1,5 NU-30M NiCu30Fe

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Monel 400 Boiler Tubes Price

Product Price
Monel 400 Boiler Tube Price US $ 1155 - 2545 / Ton
Monel 400 Boiler Tube Price In India $694.00 - $1,564.00/ Ton
Alloy 400 Boiler Tube Price US $ 1250 - 3540 / Ton
Monel® Alloy 400 Boiler Tube Price Per Kg $8 - 30 / Kg
Monel 2.4360 Welded Boiler Tube Price List US $ 19 - 47 / Pound
ASTM B163 Monel 400 Boiler Tube Price List $735.00 - $1,954.00/ Ton
Nickel Alloy 400 Boiler Tube Price Per Piece $9.00 - $144.00/ Piece
Monel Alloy 400 Seamless Boiler Tube Price $1,839.00 - $3,489.00/ Ton
Monel 400 Boiler Tube Price US $ 1983 - 12030 / Ton

For Quatation & Questions Related To Monel 400 Boiler Tubes

Avoid those problems that occur with low-quality monel 400 boiler tubes by getting high-quality monel 400 boiler tubes at competitive prices from us. Give us a call or send us an email to discuss how we can help you build your business. Working with such an esteemed client as you will make us happy.

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Monel 400 Boiler Tube Manufacturing Process

Welding Process

The grade and application requirements have an impact on tube welding and forming. For the manufacturing of tiny diameter tubes, we employ TIG welding. Steel sheets are coiled and welded inside of a welding machine. The steel sheets are shaped into a coil before entering the machine. The seam between these coils is then welded to create a Tube.

Drawing/ Floating Process

Pulling a metal bar, rod, or wire through the entirety of a die to change its finish, shape, size, and/or mechanical qualities is known as floating or drawing. The tube's outer, inner, and wall thicknesses are all reduced via the tube drawing procedure. Stainless Steel Tubes benefit from maintaining the integrity of their surface.

Continuous Seamless Tube Mills

The production of seamless tubes has been transformed by continuous tube mills. These mills do away with the necessity for forging welding or filler metal, in contrast to conventional procedures. With the use of this technology, seamless pipes and tubes may be produced continuously, increasing productivity while lowering costs and improving efficiency.

Continuous Casting

A notable advancement in the production of seamless Tubes is continuous casting. The metal is solidified into a continuous billet through the continuous pouring of molten metal into a water-cooled mould. Better uniformity and enhanced mechanical qualities are guaranteed by this continuous casting technique for the Tubes.

Annealing

Metal is heated above the point of re-crystallization and cooled to room temperature during the annealing process. The molecular bonds in metal tighten when it is shaped, making it rigid. The metal is put through an annealing process to regain its ductility.

Sinking Process

Tube sinking is a drawing technique that reduces the diameter of Tubes. In this drawing technique, a tube is run through a die without the need of a mandrel. Good inner surface quality is not ensured when using a mandrel. The die angel determines the integrity of the outer surface. The die being used produces a uniform surface. A tube can be significantly smaller than it was originally. When cost is a factor, Tube sinking is ideal.

Inspection and Testing

Before sending our items to our consumers, we conduct inspection procedures to verify their integrity.


Alloy 400 Boiler Tubes, Monel® Alloy 400 Boiler Tube Exporter, Monel Alloy 400 Boiler Tubes, Monel 400 Boiler Tube Suppliers, Monel 400 Boiler Tube Stockist.

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Chemical Composition Of Monel 400 Boiler Tube

Grade C Mn Si S Cu Fe Ni Cr
Monel 400 0.30 max 2.00 max 0.50 max 0.24max 28.0-34.0 2.50 max 63.00 min

Mechanical Properties Of Monel® Alloy 400 Boiler Tubing

Element Density Melting Point Tensile Strength Yield Strength (0.2%Offset) Elongation
Monel 400 8.8 g/cm3 1350 °C (2460 °F) Psi – 80,000 , MPa – 550 Psi – 35,000 , MPa – 240 40 %

Testing & Inspection of Monel 400 Boiler Tubes

Testing (Destructive, Non Destructive)

Positive Material Identification – PMI Testing Hydrostatic Test
Chemical Analysis – Spectro Analysis Hydrogen-Induced Cracking (HIC) Test
Mechanical Testing Such as Tensile, Elongation, Reduction of Area Sulfide Stress Corrosion Cracking (SSC), NACE TM 0177
Micro Test Radiography Test
Macro Test Dye Penetrant Test (DP Test)
Hardness Test Ultra Sonic Test (UT)
Pitting Resistance Test Eddy Current Testing
Intergranular Corrosion (IGC) Test Impact Test
Flaring Test Bend Test
Flattening Test

Monel 400 Boiler Tube Sizes in MM

BWG BWG BWG BWG BWG BWG BWG BWG
25 22 20 18 16 14 12 10
WT mm WT mm WT mm WT
mm
WT mm WT mm WT mm WT
mm
Outside Diameter Outside Diameter 0.508 0.711 0.889 1.245 1.651 2.108 2.769 3.404
mm inch   kgs/m kgs/m kgs/m kgs/m kgs/m kgs/m kgs/m
6.35 1/4 0.081 0.109 0.133 0.174 0.212      
9.53  3/8 0.126 0.157 0.193 0.257 0.356 0.429    
12.7  1/2   0.214 0.263 0.356 0.457 0.612 0.754  
15.88  5/8   0.271 0.334 0.455 0.588 0.796 0.995  
19.05  3/4   0.327 0.405 0.553 0.729 0.895 1.236  
25.4 1      0.44 0.546 0.75 0.981 1.234 1.574 2.05
31.75 1 1/4   0.554 0.688 0.947 1.244 1.574 2.014 2.641
38.1 1 1/2   0.667 0.832 1.144 1.514 1.904 2.454 3.233
44.5 1 3/4       1.342 1.774 2.244 2.894 3.5
50.8 2          1.549 2.034 2.574 3.334 4.03
63.5 2 1/2       1.949 2.554 3.244 4.214 5.13
76.2 3          2.345 3.084 3.914 5.094 6.19
88.9 3 1/2       2.729 3.609 4.584 5.974 7.27
101.6 4            4.134 5.254 6.854 8.35
114.3 4 1/2         4.654 5.924 7.734 9.43

Feel Proud To Export Our High Quality Alloy 400 World Wide.

We have exported and supplied our Monel 400 Boiler Tubes to solve tubing related problems of our prestigious domestic and worldwide clients. We appreciate your business and the confidence you have placed in us.

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Supply Cities Of Monel 400 Boiler Tubes

The cities listed here are where we have supplied our grade 400 monel boiler tubes in bulk or small orders. Cities from metropolitan to rural areas we can provide Monel 400 Boiler Tubes to satisfy the needs of our clients.

Kanpur, Jaipur, Toronto, Atyrau, Jakarta, La Victoria, Karachi, Perth, Caracas, Aberdeen, Secunderabad, Pune, Chandigarh, Lahore, Kolkata, Geoje-si, Ludhiana, Vung Tau, Coimbatore, Nashik, Doha, Milan, Dubai, Riyadh, Houston, Indore, Mumbai, Vadodara, Hanoi, Al Khobar, Ahvaz, Muscat, Bengaluru, Edmonton, Ulsan, Manama, Brisbane, Gimhae-si, Kuwait City, Bangkok, Howrah, Istanbul, Baroda, Courbevoie, Seoul, Ankara, Abu Dhabi, Cairo, Rio de Janeiro, Ernakulam, Jamshedpur, Jeddah, Ranchi, Moscow, Gurgaon, Al Jubail, Thiruvananthapuram, Rajkot, Mumbai, Port-of-Spain, Ho Chi Minh City, Chiyoda, Petaling Jaya, Navi Mumbai, Chennai, Thane, Lagos, Hyderabad, Colombo, Noida, Singapore, Ahmedabad, Bogota, Algiers, Kuala Lumpur, New York, Visakhapatnam, Granada, Busan, Dammam, Calgary, Sharjah, Dallas, Mexico City, Tehran, Sydney, Hong Kong, Melbourne, Faridabad, Surat, Pimpri-Chinchwad, Los Angeles, London, Montreal, Madrid, New Delhi, Bhopal, Santiago, Haryana, Nagpur.

Documents Provided at the time of Domestic Sales or Export of Monel 400 Boiler Tubes

Certificate of Origin Raw Material Test Reports
Commercial Invoice Heat Treatment Charts
Packing List Quality Assurance Plan (QAP)
Fumigation Certificates NABL approved Laboratory Test Reports
Letter of Guarantee Material Test Certificates
ROHS Certificate Certificate of Compliance/Conformity

Application Industries We Supply Monel 400 Boiler Tubes

Monel Alloy 400 Boiler Tubes For Manufacturing, Monel 400 Boiler Tubes For Factory, 400 Monel Boiler Tubes For Food Industry, Monel 400 Boiler Tubes For Production, Alloy 400 Boiler Tubes For Technology, Alloy 400 Boiler Tubes For Waste, UNS N04400 Boiler Tubes For Mining, Monel 400 Boiler Tubes For Pharmaceutical Industry, Monel 400 Boiler Tubes For Transport, Nickel Alloy 400 Boiler Tubes For Real Estate, Monel 2.4360 Boiler Tubes For Textile Industry, UNS N04400 Boiler Tubes For Engineering, Monel Alloy 400 Boiler Tubes For Electronics, 400 Monel Boiler Tubes For Health care, Monel® Alloy 400 Boiler Tubes For Pulp and Paper Industry, Monel Alloy 400 Boiler Tubes For Rail Transport, Monel 400 Boiler Tubes For Agriculture, Monel 400 Tubes For Energy, Alloy 400 Boiler Tubes For Tertiary Sector, Nickel Alloy 2.4360 Boiler Tubes For Construction, Nickel Alloy 400 Boiler Tubes For Chemical Industry.

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