Monel 400 Seamless Boiler Tube
Alloy 400 Seamless Boiler Tube, Monel 400 Seamless Boiler Tube Supplier, Monel® Alloy 400 Seamless Boiler Tube Stockist.
What is Monel 400, and why is it commonly used in boiler tubes?
Monel 400 is a nickel-copper alloy widely used in various industrial applications, including boiler tubes. It comprises approximately 67% nickel and 30% copper, with small amounts of iron, manganese, carbon, and silicon. The alloy possesses several properties that make it well-suited for boiler tube usage. First and foremost, Monel 400 exhibits excellent corrosion resistance, especially in highly corrosive environments such as those found in boilers where water, steam, and various chemicals are present. This resistance to corrosion helps prolong the boiler tubes' lifespan, reducing maintenance costs and minimizing the risk of tube failures.
Additionally, Monel 400 offers high strength and good thermal conductivity, allowing it to withstand the high temperatures and pressure conditions typically encountered in boiler systems. Furthermore, the alloy retains its mechanical properties at low and elevated temperatures, making it a reliable choice for sustained operation in boiler applications. The combination of corrosion resistance, strength, thermal conductivity, and temperature stability makes Monel 400 a commonly used material for boiler tubes, ensuring boiler systems' efficient and reliable performance in various industries.
Table Of Content
What are the key properties and characteristics of Monel 400 make it suitable for boiler tube applications?
Monel 400 possesses several key properties and characteristics that make it highly suitable for boiler tube applications. One of its primary advantages is its exceptional corrosion resistance. Monel 400 resists various corrosive substances, including acids, alkalis, and saltwater. It is particularly well-suited for environments with water, steam, and chemicals, such as boiler systems. This corrosion resistance helps to mitigate the risk of tube degradation, ensuring the longevity and reliability of the boiler tubes.
Another important property of the Monel 400 is its high strength. It maintains its mechanical integrity even under high temperatures and pressure conditions, common in boiler systems. This strength ensures that the tubes can withstand the demanding operational requirements without succumbing to deformation or failure, enhancing the overall safety and performance of the boiler.
Boiler Tube Standard | ASTM B163, B730 / ASME SB163, SA730 |
Seamless Boiler Tube Sizes | 1 / 2" NB - 16" NB |
Welded Boiler Tube Sizes | 1 / 2" NB - 24" NB |
Boiler Tube Outside Diameter | 6.00 mm OD up to 914.4 mm OD, Sizes up to 24” NB available Ex-stock, OD Size Steel Boiler Tubes available Ex-stock |
Boiler Tube Manufacturing Process | Seamless / Welded / ERW |
Monel Boiler Tube Schedule | SCH 5, SCH10, SCH 40, SCH 80, SCH 80S, SCH 160, SCH XXS, SCH XS |
Boiler Tube Length | Single Random, Double Random, Standard & Cut length |
Delivery Condition | Annealed and Pickled, Polished, Bright Annealed, Cold Drawn |
Outside Finish | 2B, No.4, No.1, No.8 Mirror Finish for Monel Boiler Tubes, Finish as per customer Requirements |
Value Added Services | Cutting, Beveling, Polishing, Threading, Destructive, Non Destructive, Ultrasonic Testing |
Alloy 400 Seamless Boiler Tube, Monel 400 Seamless Boiler Tube Supplier, Monel® Alloy 400 Seamless Boiler Tube Stockist.
Alloy 400 Welded Boiler Tube, Monel 400 Welded Boiler Tube Supplier, Monel® Alloy 400 Welded Boiler Tube Stockist.
Alloy 400 Water Tube Boiler, Monel 400 Water Tube Boiler Supplier, Monel® Alloy 400 Water Tube Boiler Stockist.
Alloy 400 Boiler Vent Pipe, Monel 400 Boiler Vent Pipe Supplier, Monel® Alloy 400 Boiler Vent Pipe Stockist.
STANDARD | WERKSTOFF NR. | UNS | JIS | BS | GOST | AFNOR | EN |
Monel 400 | 2.4360 | N04400 | NW 4400 | NA 13 | МНЖМц 28-2,5-1,5 | NU-30M | NiCu30Fe |
Product | Price |
Monel 400 Boiler Tube Price | US $ 1155 - 2545 / Ton |
Monel 400 Boiler Tube Price In India | $694.00 - $1,564.00/ Ton |
Alloy 400 Boiler Tube Price | US $ 1250 - 3540 / Ton |
Monel® Alloy 400 Boiler Tube Price Per Kg | $8 - 30 / Kg |
Monel 2.4360 Welded Boiler Tube Price List | US $ 19 - 47 / Pound |
ASTM B163 Monel 400 Boiler Tube Price List | $735.00 - $1,954.00/ Ton |
Nickel Alloy 400 Boiler Tube Price Per Piece | $9.00 - $144.00/ Piece |
Monel Alloy 400 Seamless Boiler Tube Price | $1,839.00 - $3,489.00/ Ton |
Monel 400 Boiler Tube Price | US $ 1983 - 12030 / Ton |
Avoid those problems that occur with low-quality monel 400 boiler tubes by getting high-quality monel 400 boiler tubes at competitive prices from us. Give us a call or send us an email to discuss how we can help you build your business. Working with such an esteemed client as you will make us happy.
Feel Free To Call Us
Mobile No.
Or Drop Us An E-Mail
Welding Process
The grade and application requirements have an impact on tube welding and forming. For the manufacturing of tiny diameter tubes, we employ TIG welding. Steel sheets are coiled and welded inside of a welding machine. The steel sheets are shaped into a coil before entering the machine. The seam between these coils is then welded to create a Tube.
Drawing/ Floating Process
Pulling a metal bar, rod, or wire through the entirety of a die to change its finish, shape, size, and/or mechanical qualities is known as floating or drawing. The tube's outer, inner, and wall thicknesses are all reduced via the tube drawing procedure. Stainless Steel Tubes benefit from maintaining the integrity of their surface.
Continuous Seamless Tube Mills
The production of seamless tubes has been transformed by continuous tube mills. These mills do away with the necessity for forging welding or filler metal, in contrast to conventional procedures. With the use of this technology, seamless pipes and tubes may be produced continuously, increasing productivity while lowering costs and improving efficiency.
Continuous Casting
A notable advancement in the production of seamless Tubes is continuous casting. The metal is solidified into a continuous billet through the continuous pouring of molten metal into a water-cooled mould. Better uniformity and enhanced mechanical qualities are guaranteed by this continuous casting technique for the Tubes.
Annealing
Metal is heated above the point of re-crystallization and cooled to room temperature during the annealing process. The molecular bonds in metal tighten when it is shaped, making it rigid. The metal is put through an annealing process to regain its ductility.
Sinking Process
Tube sinking is a drawing technique that reduces the diameter of Tubes. In this drawing technique, a tube is run through a die without the need of a mandrel. Good inner surface quality is not ensured when using a mandrel. The die angel determines the integrity of the outer surface. The die being used produces a uniform surface. A tube can be significantly smaller than it was originally. When cost is a factor, Tube sinking is ideal.
Inspection and Testing
Before sending our items to our consumers, we conduct inspection procedures to verify their integrity.
Grade | C | Mn | Si | S | Cu | Fe | Ni | Cr |
Monel 400 | 0.30 max | 2.00 max | 0.50 max | 0.24max | 28.0-34.0 | 2.50 max | 63.00 min | – |
Element | Density | Melting Point | Tensile Strength | Yield Strength (0.2%Offset) | Elongation |
Monel 400 | 8.8 g/cm3 | 1350 °C (2460 °F) | Psi – 80,000 , MPa – 550 | Psi – 35,000 , MPa – 240 | 40 % |
Positive Material Identification – PMI Testing | Hydrostatic Test |
Chemical Analysis – Spectro Analysis | Hydrogen-Induced Cracking (HIC) Test |
Mechanical Testing Such as Tensile, Elongation, Reduction of Area | Sulfide Stress Corrosion Cracking (SSC), NACE TM 0177 |
Micro Test | Radiography Test |
Macro Test | Dye Penetrant Test (DP Test) |
Hardness Test | Ultra Sonic Test (UT) |
Pitting Resistance Test | Eddy Current Testing |
Intergranular Corrosion (IGC) Test | Impact Test |
Flaring Test | Bend Test |
Flattening Test |
BWG | BWG | BWG | BWG | BWG | BWG | BWG | BWG | ||
25 | 22 | 20 | 18 | 16 | 14 | 12 | 10 | ||
WT mm | WT mm | WT mm | WT mm |
WT mm | WT mm | WT mm | WT mm |
||
Outside Diameter | Outside Diameter | 0.508 | 0.711 | 0.889 | 1.245 | 1.651 | 2.108 | 2.769 | 3.404 |
mm | inch | kgs/m | kgs/m | kgs/m | kgs/m | kgs/m | kgs/m | kgs/m | |
6.35 | 1/4 | 0.081 | 0.109 | 0.133 | 0.174 | 0.212 | |||
9.53 | 3/8 | 0.126 | 0.157 | 0.193 | 0.257 | 0.356 | 0.429 | ||
12.7 | 1/2 | 0.214 | 0.263 | 0.356 | 0.457 | 0.612 | 0.754 | ||
15.88 | 5/8 | 0.271 | 0.334 | 0.455 | 0.588 | 0.796 | 0.995 | ||
19.05 | 3/4 | 0.327 | 0.405 | 0.553 | 0.729 | 0.895 | 1.236 | ||
25.4 | 1 | 0.44 | 0.546 | 0.75 | 0.981 | 1.234 | 1.574 | 2.05 | |
31.75 | 1 1/4 | 0.554 | 0.688 | 0.947 | 1.244 | 1.574 | 2.014 | 2.641 | |
38.1 | 1 1/2 | 0.667 | 0.832 | 1.144 | 1.514 | 1.904 | 2.454 | 3.233 | |
44.5 | 1 3/4 | 1.342 | 1.774 | 2.244 | 2.894 | 3.5 | |||
50.8 | 2 | 1.549 | 2.034 | 2.574 | 3.334 | 4.03 | |||
63.5 | 2 1/2 | 1.949 | 2.554 | 3.244 | 4.214 | 5.13 | |||
76.2 | 3 | 2.345 | 3.084 | 3.914 | 5.094 | 6.19 | |||
88.9 | 3 1/2 | 2.729 | 3.609 | 4.584 | 5.974 | 7.27 | |||
101.6 | 4 | 4.134 | 5.254 | 6.854 | 8.35 | ||||
114.3 | 4 1/2 | 4.654 | 5.924 | 7.734 | 9.43 |
Our Products
Our Dealers
Product Price List
We have exported and supplied our Monel 400 Boiler Tubes to solve tubing related problems of our prestigious domestic and worldwide clients. We appreciate your business and the confidence you have placed in us.
Provide Us Opportunity To Help You, We Would Be Happy To Serve You.
Contact UsUnited Kingdom, Croatia, Norway, Spain, Poland, France, Sweden, Switzerland, Netherlands, Italy, Slovakia, Romania, Liechtenstein, Finland, Czechia/Czech Republic, Monaco, Belarus, Latvia, Lithuania, Azerbaijan, Belgium, Malta, Ukraine, Bulgaria, Germany, Turkey, Moldova, Luxembourg, Ireland, Hungary, Russia, Portugal, Cyprus, Estonia, Austria, Greece, Serbia, Denmark.
Mongolia, Oman, Egypt, South Korea, Jordan, North Korea, China, India, Afghanistan, Nepal, Singapore, Philippines, Bangladesh, British, Saudi Arabia, Kyrgyzstan, Russia, Macau, Myanmar, Malaysia, Sri Lanka, Bhutan, Israel, Lebanon, Hong Kong, Japan, Vietnam, Iraq, Qatar, Thailand, Turkey, Taiwan, Kuwait, United Arab Emirates, Iran, Bahrain, Azerbaijan, Indonesia, Armenia, Maldives.
Namibia, Tunisia, Tanzania, Libya, Ethiopia, Liberia, Central African Republic, Senegal, Egypt, Seychelles, Zimbabwe, Botswana, Madagascar, Mauritius, Burkina Faso, Rwanda, South Africa, Eswatini, Morocco, Kenya, Niger, Cameroon, Angola, Gambia, Algeria, Burundi, Mauritania, Zambia, Uganda, Nigeria, Mozambique.
Canada, Mexico, Grenada, Cuba, Costa Rica, Honduras, Panama, Bahamas, Trinidad and Tobago, Belize, El Salvador, Dominican Republic, Antigua and Barbuda, Barbados, Dominica, Nicaragua, Jamaica, Saint Vincent and the Grenadines, United States of America, Guatemala, Saint Lucia, Haiti.
Uruguay, Colombia, Guyana, Argentina, Ecuador, Bolivia, Peru, Paraguay, Brazil, Venezuela, Suriname, Chile.
Micronesia, Australia, Tuvalu, Nauru, Papua New Guinea, Samoa, Vanuatu, Palau, Kiribati, Tonga, Fiji, Solomon Islands, New Zealand, Marshall Islands.
The cities listed here are where we have supplied our grade 400 monel boiler tubes in bulk or small orders. Cities from metropolitan to rural areas we can provide Monel 400 Boiler Tubes to satisfy the needs of our clients.
Kanpur, Jaipur, Toronto, Atyrau, Jakarta, La Victoria, Karachi, Perth, Caracas, Aberdeen, Secunderabad, Pune, Chandigarh, Lahore, Kolkata, Geoje-si, Ludhiana, Vung Tau, Coimbatore, Nashik, Doha, Milan, Dubai, Riyadh, Houston, Indore, Mumbai, Vadodara, Hanoi, Al Khobar, Ahvaz, Muscat, Bengaluru, Edmonton, Ulsan, Manama, Brisbane, Gimhae-si, Kuwait City, Bangkok, Howrah, Istanbul, Baroda, Courbevoie, Seoul, Ankara, Abu Dhabi, Cairo, Rio de Janeiro, Ernakulam, Jamshedpur, Jeddah, Ranchi, Moscow, Gurgaon, Al Jubail, Thiruvananthapuram, Rajkot, Mumbai, Port-of-Spain, Ho Chi Minh City, Chiyoda, Petaling Jaya, Navi Mumbai, Chennai, Thane, Lagos, Hyderabad, Colombo, Noida, Singapore, Ahmedabad, Bogota, Algiers, Kuala Lumpur, New York, Visakhapatnam, Granada, Busan, Dammam, Calgary, Sharjah, Dallas, Mexico City, Tehran, Sydney, Hong Kong, Melbourne, Faridabad, Surat, Pimpri-Chinchwad, Los Angeles, London, Montreal, Madrid, New Delhi, Bhopal, Santiago, Haryana, Nagpur.
Certificate of Origin | Raw Material Test Reports |
Commercial Invoice | Heat Treatment Charts |
Packing List | Quality Assurance Plan (QAP) |
Fumigation Certificates | NABL approved Laboratory Test Reports |
Letter of Guarantee | Material Test Certificates |
ROHS Certificate | Certificate of Compliance/Conformity |
Monel Alloy 400 Boiler Tubes For Manufacturing, Monel 400 Boiler Tubes For Factory, 400 Monel Boiler Tubes For Food Industry, Monel 400 Boiler Tubes For Production, Alloy 400 Boiler Tubes For Technology, Alloy 400 Boiler Tubes For Waste, UNS N04400 Boiler Tubes For Mining, Monel 400 Boiler Tubes For Pharmaceutical Industry, Monel 400 Boiler Tubes For Transport, Nickel Alloy 400 Boiler Tubes For Real Estate, Monel 2.4360 Boiler Tubes For Textile Industry, UNS N04400 Boiler Tubes For Engineering, Monel Alloy 400 Boiler Tubes For Electronics, 400 Monel Boiler Tubes For Health care, Monel® Alloy 400 Boiler Tubes For Pulp and Paper Industry, Monel Alloy 400 Boiler Tubes For Rail Transport, Monel 400 Boiler Tubes For Agriculture, Monel 400 Tubes For Energy, Alloy 400 Boiler Tubes For Tertiary Sector, Nickel Alloy 2.4360 Boiler Tubes For Construction, Nickel Alloy 400 Boiler Tubes For Chemical Industry.