Incoloy 800 Pipe

What is the difference between Incoloy 800, 800H, and 800HT pipes?
Incoloy 800, 800H, and 800HT pipes are variants of a nickel-iron-chromium alloy known for its exceptional high-temperature strength and corrosion resistance. While these alloys share similar chemical compositions, they differ in their carbon content and the way they are processed. Incoloy 800 pipes are made from a basic alloy composition and are suitable for applications where exposure to moderate temperatures is expected. On the other hand, Incoloy 800H pipes have a higher carbon content, which imparts improved creep resistance at elevated temperatures, making them suitable for more demanding applications.

Incoloy 800HT pipes undergo further heat treatment to achieve superior high-temperature strength and stress rupture properties. That makes them ideal for prolonged exposure to extreme temperatures or cyclic heating and cooling applications. The choice between Incoloy 800, 800H, and 800HT pipes depends on the specific temperature requirements and performance demands of the intended application.

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What are the key properties and characteristics of Incoloy 800 / 800H / 800HT pipes?
Incoloy 800 pipes exhibit key properties and characteristics that make them highly sought after in various industrial applications. These pipes are known for their excellent high-temperature strength, making them capable of withstanding elevated temperatures without significant deformation or failure. Additionally, Incoloy 800 pipes offer remarkable resistance to oxidation, allowing them to maintain their structural integrity even in environments with high oxygen levels.

Incoloy 800H pipes possess a distinct set of key properties and characteristics that differentiate them from other variants of the Incoloy 800 alloy. The "H" in Incoloy 800H stands for high carbon content, which enables these pipes to exhibit enhanced creep resistance at high temperatures. That makes them particularly suitable for applications involving prolonged exposure to elevated temperatures, such as heat exchangers and furnace components.

Incoloy 800HT pipes exhibit key properties and characteristics that distinguish them from other variations of the Incoloy 800 alloy. The "HT" in Incoloy 800HT stands for high temperature, indicating exceptional performance under high-temperature conditions. These pipes are designed to offer superior creep strength and resistance to thermal stress relaxation at high temperatures, making them ideal for applications requiring prolonged exposure to extreme heat. Incoloy 800HT pipes also demonstrate excellent oxidation resistance, maintaining their structural integrity in environments with high oxygen levels.

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Rolling and welding

Firstly, the Incoloy strips are made to gone through various quality checks and are trimmed at edges. They are then fed to the tubes mill by Incoloy pipe manufacturers in India. The strips pass through the number of rollers as per the required size. In the tubes-mill, the strip is gradually converted into the tubular shape. The fitted welding machine is then used to weld trim edges of the strip using TIG welding process. The scraps and inside weld bead are removed instantaneously by the Tibo machine. In this way, rolled pipes and tubes are formed.

The cleaning and heating phase

The rolled Incoloy pipes thus manufactured are cut to the required lengths depending upon the industrial demand. These Incoloy pipes and tubes are then subjected to cleaning to remove the dirt. Further, a heat treatment is given to these rolled pipes and tubes to remove the stresses that may occur due to welding and formation processes. Heat treatment is given on the continuously rolling hearth furnace. The furnace is fitted with temperature recorders and controllers. After the heat treatment process, the Incoloy tubes and pipes are straightened and subjected to pickling for removing scales from the surface.

Cold- drawing process

In some cases, the required size may not be obtained from the mill directly. Then, the cold operation process can be used to obtain the desired size. In cold drawing process, the tubes or pipes are coated with oxalic and soap solution. This solution acts as a lubricant to reduce friction while cold drawing operation. In the cold drawing process, the tube or pipe is drawn over the bench using Die plugs.

Finishing process

The drawn-out tube or Alloy pipe is then subjected to cleaning, heat treatment, pickling and straightening. The computerized ink jet marking machine is used to do the marking on the finished pipes or tubes. The pipe or tube is marked with grade of material, size, heat number and the stamp of third party inspection before passing on to Incoloy pipe exporters. The Incoloy tubes or pipes thus produced will undergo certain testing and quality checks. This process is followed by proper packing and dispatch. There are numerous numbers of Incoloy pipe applications, these pipes and tubes are used thereafter for.

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